研究目的
Investigating the application of optical coherence tomography (OCT) for process control and quality assurance in remote laser beam welding.
研究成果
The developed system for real-time weld seam tracking and inline quality assurance demonstrated robustness and accuracy significantly better than required to assess the quality of welds. The system architecture enables reproducible approaching of measuring points multiple times, providing an indication of the influence of the material temperature.
研究不足
The study identified speckle noise as a possible influencing factor that has a significant impact on the signal quality. Further work is needed to investigate the influence of the microstructure of the material and the temperature on the measurement.
1:Experimental Design and Method Selection:
The study utilized a novel sensor concept based on OCT integrated into a 3D scanner head for remote laser processing. The system allowed for independent deflection of the measuring beam from the processing beam to record surface topography.
2:Sample Selection and Data Sources:
Fundamental investigations were conducted on aluminum, copper, and galvanized steel to evaluate the influence of material, angle of incidence, welding position within the scanning field, and temperature on the OCT measuring signal.
3:List of Experimental Equipment and Materials:
The setup included an FD OCT system integrated into scanning optics for remote laser beam welding, a multimode fiber laser (IPG YLR-4000), and welding optics (intelliWELD PR).
4:Experimental Procedures and Operational Workflow:
The study involved offline and inline tests to assess the influence of process emissions and validate the accuracy of the approach for seam tracking and quality assurance.
5:Data Analysis Methods:
The accuracy of the tracking system was evaluated by subsequent measurements of the weld seam topography using a 3D macroscope.
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