研究目的
To investigate the influence of different laser parameters on the ultimate tensile shear stress in lap joint configuration for copper welds.
研究成果
The study concludes that the ultimate tensile shear stress (UTSS) of copper welds is approximately constant at 188 N/mm2 across a wide range of laser parameters and welding conditions. This finding contradicts the expected variation in mechanical properties due to different cooling conditions and crystallization rates. The study suggests that for cast copper, the grain size does not significantly influence the UTSS. Recommendations include minimizing pores in the connection area and ensuring sufficient welding depth to maximize the real area of contact.
研究不足
The study is limited to the investigation of UTSS for copper welds in lap joint configuration. The influence of different failure modes and other load directions is not covered. The method of pore measurement may lead to systematic underestimation of pore sizes.
1:Experimental Design and Method Selection:
The study investigates the influence of various laser parameters on the ultimate tensile shear stress (UTSS) of copper welds. The methodology includes varying laser wavelength, focal diameters, base material temper conditions, process parameters (laser power and feed rate), and welding strategies.
2:Sample Selection and Data Sources:
The upper joining partner consists of Cu-ETP ribbons, and the lower partner is Cu-ETP sheets. The samples are joined in lap configuration by laser welding.
3:List of Experimental Equipment and Materials:
Equipment includes IPG fiber laser YLR-1000, scanning optics (Intelliscan20 by Scanlab), TruDisk4000.5, and TruDisk Puls 421 lasers. Materials used are Cu-ETP ribbons and sheets.
4:5, and TruDisk Puls 421 lasers. Materials used are Cu-ETP ribbons and sheets. Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: The welding process involves varying laser parameters to create welds, followed by mechanical testing to measure the ultimate tensile shear strength. The fractured area is measured to calculate the UTSS.
5:Data Analysis Methods:
The UTSS is calculated based on the measured maximum load and the connection area of the welds. The influence of pores on the measurements is also considered.
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IPG fiber laser YLR-1000
YLR-1000
IPG
Used for laser welding with a wavelength of 1070 nm and a focal diameter of 42 μm.
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LEXT OLS4000
OLS4000
Olympus
Used to measure the surface height of the fractured surface to quantify pores.
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scanning optics
Intelliscan20
Scanlab
Used to achieve a focal diameter of 42 μm and Gaussian intensity profile.
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TruDisk4000.5
TruDisk4000.5
Trumpf
Used for laser welding with a power of 4 kW and a spot size of 50 μm.
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TruDisk Puls 421
TruDisk Puls 421
Trumpf
A frequency doubled disc laser used for welding with a power of 4 kW and spot sizes of 150 μm and 300 μm.
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static mechanical testing machine
Zwick/Roell
Used to measure the ultimate tensile shear strength of the welds.
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light microscope
Used to document the fractured area of the welds.
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