研究目的
To find robust indicators of arc coverage that could assist the furnace operator in deciding the amount of electrical power the furnace can safely absorb.
研究成果
The research demonstrated that furnace’s shell vibration is correlated to arc coverage and it is possible to safely measure arc furnace’s vibrations using laser technology. The ANN processed vibration signal provided a robust arc coverage indicator, assisting in adjusting the electrical operating point to the actual process conditions.
研究不足
The use of contact sensors in the shell is very problematic due to the hostile environment near the furnace. The presence of corrupted data due to the loss of laser reflection during shell’s tilting movements was another issue.
1:Experimental Design and Method Selection:
The study used a laser vibrometer to measure the vibrations of the furnace’s shell and an Artificial Neural Network (ANN) implemented in LabVIEW? to process the vibration signal. The ANN was trained to emulate the intelligence and knowledge of a very productive and safe furnace operator.
2:Sample Selection and Data Sources:
The study was conducted at Ternium, Apodaca México, Largos Norte Plant. The laser vibrometer was placed at a safe distance from the furnace, and a reflective surface was installed near the top of the furnace’s shell.
3:List of Experimental Equipment and Materials:
A laser vibrometer with a low power helium-neon laser was used for vibration measurements. The signal was processed using LabVIEW?.
4:Experimental Procedures and Operational Workflow:
The vibration signal was sampled at 10 kHz, and the RMS calculation was done every 0.1 seconds using 1,000 samples of raw data. The ANN was trained using a supervised learning scheme with the operator’s criterion regarding the arc coverage level.
5:1 seconds using 1,000 samples of raw data. The ANN was trained using a supervised learning scheme with the operator’s criterion regarding the arc coverage level.
Data Analysis Methods:
5. Data Analysis Methods: The Pearson correlation coefficient was used to validate the strength of the linear relation between the RMS value of the vibration signal and the operator’s criterion.
独家科研数据包,助您复现前沿成果,加速创新突破
获取完整内容