研究目的
Investigating the usability of a coaxial melt pool monitoring system for the acceleration of parameter development for the material qualification of the stainless steel 1.4057 in Laser Beam Melting of Metals (LBM-M).
研究成果
The study demonstrated that coaxial melt pool monitoring can be used to check for reproducibility of specimen manufactured with the same set of parameters and to detect distortion. However, it is not precise in detecting geometrical deviations or porosity. The process gas stream influence was observable, indicating the need for careful parameter adjustment in material qualification for LBM-M.
研究不足
The commercial melt pool system is not capable of detecting geometrical deviations or porosity precisely. The process gas stream influence on the right side of the building platform causes significant process variances.
1:Experimental Design and Method Selection:
The study involved the use of a coaxial melt pool monitoring system to observe the melt pool behavior during the LBM-M process. The system included a CMOS-camera and a photodiode aligned coaxially to detect thermal emissions from the melt pool.
2:Sample Selection and Data Sources:
Inert gas atomized stainless steel 1.4057 powder was used. The powder's particle size distribution and sphericity were analyzed using dynamic image processing.
3:4057 powder was used. The powder's particle size distribution and sphericity were analyzed using dynamic image processing.
List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: A M2 Dual Laser system from Concept Laser GmbH, equipped with two 400 Watt fiber lasers, was used. The system included a commercial coaxial melt pool monitoring system.
4:Experimental Procedures and Operational Workflow:
Single melt tracks were tested under varying input energies to define a parameter set. Test cubes were built to evaluate the density and quality of the parts. The melt pool monitoring system was used to analyze the process stability and reproducibility.
5:Data Analysis Methods:
The data from the melt pool monitoring system was processed by a field programmable gate array (FPGA) for analysis and data reduction. Cross sections of the test cubes were analyzed for porosity and microstructure.
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