研究目的
To develop and optimise a method to obtain reproducible photovoltaic textiles using a fully spray coating processing at low temperature on a standard 65/35 polyester cotton fabric.
研究成果
Fully spray-coated fabric solar cells on standard polyester cotton fabrics have been demonstrated with a PCE of 0.02%. The approach is suitable for the low-cost integration of PV devices into clothing and other decorative textiles, offering potential for wearable energy harvesting applications.
研究不足
The main challenge is the surface roughness of the polyester cotton fabric, which affects the uniformity and performance of the spray-coated layers. The efficiency of fabric-based solar cells is significantly lower than that of glass-based counterparts.
1:Experimental Design and Method Selection:
The study involves using spray coating to fabricate organic solar cells on fabrics. The process includes screen printing an interface layer to smooth the fabric surface, followed by spray-coating functional layers including AgNW electrodes, ZnO-NP electron transport layer, P3HT:ICBA photoactive layer, and PEDOT:PSS hole transport layer.
2:Sample Selection and Data Sources:
Standard 65/35 polyester cotton fabric was used as the substrate.
3:List of Experimental Equipment and Materials:
Materials include polyurethane based interface paste, AgNW suspension, ZnO-NP dispersion, PEDOT:PSS dispersion, and P3HT:ICBA blend. Equipment includes a screen printer, spray coater, ABET solar simulator, and SEM.
4:Experimental Procedures and Operational Workflow:
The fabric was screen printed with an interface layer, followed by spray-coating of functional layers in a nitrogen atmosphere glovebox. The devices were characterized under AM
5:5 irradiation. Data Analysis Methods:
The performance of the solar cells was evaluated using J/V measurements, and device morphologies were examined by SEM.
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scanning electron microscopy
JEOL JSM 7500F
JEOL
Used to examine the surface morphology of the AgNW and fabric solar cells.
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Keithley 2400 source meter unit
2400
Keithley
Used to obtain the current density versus voltage (J/V) curves of photovoltaic devices.
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PEDOT:PSS dispersion
HTL/Solar-2
Heraeus
Used to fabricate the hole transport layer.
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ABET solar simulator
Used to simulate AM 1.5 (100mW/cm2) irradiation for characterizing PV devices.
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AgNW suspension
Nanopyxis
Used to fabricate the electron and hole collecting electrodes.
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ZnO-NP dispersion
Nanograde
Used to fabricate the thin electron transport layer.
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P3HT:ICBA blend
Plextronics
Used to fabricate the photoactive layer.
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polyurethane based interface paste
Fabink-UV-IF1
Smart Fabric Inks Ltd
Used to smooth the fabric surface.
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