研究目的
To optimize the process parameter of DMLS process for CL50WS die material to minimize shrinkage rate.
研究成果
The study concluded that higher laser power, lower scan speed, higher layer thickness and lowest hatch distance provide less shrinkage rate in DMLS parts. The RSM provided optimal process parameters for minimizing shrinkage rate with acceptable error margins.
研究不足
The study focuses on the optimization of process parameters for CL50WS material in DMLS process. The limitations include the specific material used and the range of parameters tested.
1:Experimental Design and Method Selection:
The study used Box-Behnken design (BBD) of Response surface methodology (RSM) for modeling the experiment.
2:Sample Selection and Data Sources:
27 specimens of CL50WS material were manufactured with different mixes of process parameters for optimization.
3:List of Experimental Equipment and Materials:
CL50WS hot work steel from Concept Laser GmbH was used. The set-up consists of an ytterbium (Yb) fiber laser system (peak power 200 W) and an inert gas chamber.
4:Experimental Procedures and Operational Workflow:
Three levels of four parameters (laser power, layer thickness, hatch spacing and scan speed) were chosen. Measurements were conducted by using a Vernier micrometer with an accuracy of ±
5:01 mm. Data Analysis Methods:
ANOVA was used for the analysis and significance tests of various terms involved.
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