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Stress mitigation for adhesively bonded photovoltaics with fibre reinforced polymer composites in load carrying applications

DOI:10.1016/j.compositesb.2019.107420 期刊:Composites Part B: Engineering 出版年份:2019 更新时间:2025-09-16 10:30:52
摘要: Structural loads, especially in-plane compression, may cause local buckling and debonding of the photovoltaic (PV) cells that are mechanically integrated with structural members and this may lead to degradation in their electrical performance. This paper proposes an approach to mitigate the strains transferred from structural members to PV cells through the partial composite action provided by low-modulus adhesives. Specimens were fabricated by bonding amorphous silicon (a-Si) PV cells to glass fibre reinforced polymer (GFRP) structural components by an adhesive layer of 0.5- or 2.0-mm thickness. Two types of adhesives were used including a two-part rigid epoxy adhesive and a low-modulus silicone adhesive. These integrations were then submitted to in-plane compressive loadings. PV cells bonded by the silicone adhesive showed no damages during loading. While for PV cells bonded by epoxy adhesives, obvious electrical performance degradations were observed, when the strain reached 0.62% or 0.23% for specimens bonded by epoxy with a layer thickness of 0.5 mm or 2.0 mm respectively. Debonding and local-buckling of the PV cells were also witnessed. Theoretical analysis was conducted to understand the strain mitigation of the adhesive as a result of the induced partial composite action. Results demonstrate that such strain differences between the GFRP and the bonded PV cell are dominated by the shear modulus and thickness of the adhesive layer as well as elastic modulus, thickness and length of the PV cell. The theoretical analysis was validated by finite element (FE) modelling and design suggestions are provided accordingly.
作者: Yiqing Dai,Yu Bai,Thomas Keller
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To mitigate the strains transferred from structural members to PV cells through the partial composite action provided by low-modulus adhesives.

The study demonstrates that low-modulus adhesives can effectively mitigate the strains transferred from structural members to PV cells, thereby preventing local buckling and debonding that could degrade electrical performance. The strain transfer ratio is influenced by the shear modulus and thickness of the adhesive layer as well as the elastic modulus, thickness, and length of the PV cell. Theoretical and FE analyses validated the experimental results, providing a basis for design suggestions in BIPV applications.

The study is limited to in-plane compressive loadings and does not explore other types of structural loads or environmental conditions that may affect the performance of the BIPV components.

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