研究目的
To investigate the laser welding of AISI 304, Ti6Al4V, and Inconel 625 alloy, focusing on the topological and metallurgical variations in the welded region, and to introduce a life cycle analysis for the welding process of each alloy.
研究成果
The lump parameter analysis provides useful information on the estimation of the weld sizes and the affecting parameters. The laser welding of Inconel 625 alloy has the most contribution towards environmental destruction, making the proper selection of material for laser welding applications crucial for minimizing the environmental impact.
研究不足
The assumptions made in the lump parameter analysis, such as uniform heating by a laser source over the weld surface, assumption on small fraction of evaporation at the surface, and uniform temperature distribution in the melt zone, may lead to discrepancies between predicted and measured values.
1:Experimental Design and Method Selection:
Laser welding was performed using a CO2 laser (LC-ALPHAIII) with pulses at high frequencies. The focusing lens had a 127 mm focal length, resulting in a spot diameter of 0.8 mm on the sample surface. Nitrogen assisting gas was used to prevent high temperature oxidation reactions.
2:8 mm on the sample surface. Nitrogen assisting gas was used to prevent high temperature oxidation reactions.
Sample Selection and Data Sources:
2. Sample Selection and Data Sources: Workpieces were prepared from sheets of steel SAISI 304, Ti6Al4V, and Inconel 625 alloy with dimensions 1000 × 50 × 2.5 mm3. Experiments were repeated twelve times to achieve a confidence level of 94%.
3:5 mmExperiments were repeated twelve times to achieve a confidence level of 94%.
List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: CO2 laser (LC-ALPHAIII), optical microscope, Jeol 6460 electron microscopy, Bendix stylus instrument.
4:Experimental Procedures and Operational Workflow:
The laser output was set to pulses at 1200 pulses/second. The welding parameters included a welding speed of 10 cm/s, power of 2000 W, frequency of 1200 Hz, nozzle gap of 1.5 mm, nozzle diameter of 1.5 mm, focus setting of 127 mm, and N2 gas pressure of 550 kPa.
5:5 mm, nozzle diameter of 5 mm, focus setting of 127 mm, and N2 gas pressure of 550 kPa.
Data Analysis Methods:
5. Data Analysis Methods: The energy consumption and the size of the welded sections were formulated using the lump parameter analysis. The weld widths were recorded using the optical microscope, and the mass loss from the top surface of the welded specimens was determined using Jeol 6460 electron microscopy.
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