研究目的
Investigating the effects of position and posture errors of laser focal spots on the fabrication quality and functionality of microstructures in two photon polymerization, especially over a large area, and proposing methods to reduce these errors.
研究成果
The study successfully modeled the volumetric errors of large stroke linear stages mapping on the focal spot position and posture errors. Key error components were identified and compensated, leading to the fabrication of a high-precision millimeter-level microfluidic structure. The compensated machine tool demonstrated high precision within a large continuous area, providing references for error compensation in laser processing equipment over a large area.
研究不足
The study acknowledges that reducing all geometric errors to an ideal level simultaneously is challenging. The focus was on compensating parts of errors that are more achievable and economical. The environmental conditions, such as airflow, humidity, or temperature, may significantly affect the results.
1:Experimental Design and Method Selection:
The study involved modeling the relationship between geometric errors of large stroke positioning platforms and the position and posture of laser focal spots using homogeneous transformation matrix. Sensitivity analysis was conducted to identify key errors affecting the position and posture of the focal spot.
2:Sample Selection and Data Sources:
A millimeter-level microfluidic structure was fabricated and measured using an optical profiler to validate the precision of the designed machine tool.
3:List of Experimental Equipment and Materials:
Near-infrared beam from a mode-locked Ti: sapphire oscillator, linear positioning platforms, scanning galvanometer, objective lens, photoresist (Ormocer), and a 3D elliptical vibration device (EVD).
4:Experimental Procedures and Operational Workflow:
The sample was moved by three linear positioning platforms along x, y, z directions, respectively. The scanning galvanometer and objective lens were installed on the z-axis. A cover glass spin-coated with photoresist was used to fabricate microstructures.
5:Data Analysis Methods:
The position and posture errors of laser focal spots were analyzed using sensitivity analysis and compensated during the construction of the machine tool.
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