研究目的
Investigating the root cause of cracking in photovoltaic (PV) backsheets, specifically polyamide-based (PA-based) backsheets, due to environmental and mechanical stresses.
研究成果
The study concludes that the cracking of PA-based backsheets is initiated from the inner and core layers, attributed to chemical degradation and physical reorganization under cyclic thermomechanical stresses. Acetic acid, a by-product of EVA encapsulant degradation, significantly accelerates backsheet degradation. The findings highlight the importance of considering local microclimates and interlayer interactions in understanding backsheet failures.
研究不足
The study acknowledges the complexity of backsheet degradation due to multilayer characterization challenges and heterogeneous failure modes. The experimental setup may not fully replicate all field conditions, and the study focuses on PA-based backsheets, which may limit generalizability to other materials.
1:Experimental Design and Method Selection
The study involved in-depth degradation mapping of field-exposed PA-based PV module backsheets, focusing on through cracking between solar cells. A suite of microscale cross-sectional characterizations was performed, including chemical changes, fluorescence intensity, and modulus measurements.
2:Sample Selection and Data Sources
PV modules were retrieved from five different locations with varying climates. The modules were based on polycrystalline silicon solar cells, with a structure including a glass superstrate, EVA encapsulant, and a PA-based backsheet.
3:List of Experimental Equipment and Materials
Equipment used included a Zeiss LSM510 Meta laser scanning confocal microscope, Nicolet 6700 spectrometer for ATR-FTIR, Thermo Scientific Nicolet iN10 MX infrared imaging microscope for micro-FTIR, Bruker Dimension Icon AFM for QNM-AFM, and Agilent 7890B GC system coupled with a 5977B mass spectrometer for GC-MS.
4:Experimental Procedures and Operational Workflow
Modules were cut into segments for handling, and smaller pieces were taken for material characterization. Cross-sectional analysis was performed on mechanically separated backsheet and encapsulant layers. Specimens were exposed to acetic acid, water, or air outdoors to study degradation effects.
5:Data Analysis Methods
Data analysis included FTIR peak deconvolution, fluorescence intensity measurements, modulus mapping via QNM-AFM, and GC-MS for chemical analysis.
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