研究目的
To investigate the influence mechanism of process parameters on the interfacial characterization of selective laser melting 316L/CuSn10 bimetallic structures, focusing on interfacial surface roughness, interfacial defects, interfacial chemical composition diffusion, and interfacial ultimate tensile strength.
研究成果
The study concludes that process parameters significantly influence the interfacial characterization and mechanical properties of steel-bronze bimetallic structures fabricated by selective laser melting. Optimal joint ultimate strength and elongation were achieved with specific process parameters, and the presence of fine grain regions in the interfacial region was found to increase nano-hardness.
研究不足
The study is limited to the specific materials (316L stainless steel and CuSn10 tin bronze) and the self-developed multi-material SLM equipment used. The findings may not be directly applicable to other materials or SLM systems.
1:Experimental Design and Method Selection
Orthogonal experiments with three factors (laser power, scanning speed, hatching space) and five levels were performed on twenty layers of CuSn10 tin bronze after forming the 316L stainless steel to study the influence on interfacial characterization.
2:Sample Selection and Data Sources
Spherical 316L stainless steel and CuSn10 tin bronze alloy powders produced by gas-atomized were used. The samples were fabricated using a self-developed multi-material Dimetal-300 SLM machine.
3:List of Experimental Equipment and Materials
IPG YLR-400-WC Yb:YAG fiber laser, large depth field microscope (VHX-5000), Model DMi8 C Leica metallographic microscope, Quanta-200 SEM, GeminiSEM 300 SEM system, Agilent G200 Nano indenter.
4:Experimental Procedures and Operational Workflow
The samples were polished, etched, and analyzed using OM, SEM, EDS, EBSD, and nanoindentation tests to characterize the bimetallic structures.
5:Data Analysis Methods
The data were analyzed to understand the relationship between process parameters and interfacial characteristics, including protrusions' height, fusion-zone's width, and mechanical properties.
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IPG YLR-400-WC Yb:YAG fiber laser
YLR-400-WC
IPG
Produces a laser beam for selective laser melting.
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Model DMi8 C Leica metallographic microscope
DMi8 C
Leica
Investigation of interfacial microscopic features.
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GeminiSEM 300 SEM system
GeminiSEM 300
Carl Zeiss
EBSD test for analysis of interfacial grain orientation distribution.
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Dimetal-300 SLM machine
Dimetal-300
Self-developed
Fabrication of multi-material bimetallic structures via selective laser melting.
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Large depth field microscope
VHX-5000
Japan
Observation of interfacial macroscopic features.
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Quanta-200 SEM
Quanta-200
Observation of interfacial microstructure.
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Agilent G200 Nano indenter
G200
Agilent Technologies Inc
Nanoindentation tests on the SLM-formed samples.
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