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Fabrication of Random Microlens Array for Laser Beam Homogenization with High Efficiency

DOI:10.3390/mi11030338 期刊:Micromachines 出版年份:2020 更新时间:2025-09-23 15:19:57
摘要: The miniaturized and integrated microlens array (MLA) can effectively achieve the beam homogenization, compactness and miniaturization of laser systems. When the high-coherence laser beam is homogenized by means of using the MLA, interference fringes will occur in the homogenized light spot due to the periodicity of the MLA, which seriously affects the uniformity of the homogenized light spot. To solve this problem, a novel random microlens array (rMLA) structure was proposed for the purpose of achieving beam homogenization. The coherence in the homogenization process is suppressed by means of breaking the periodicity of the MLA. The homogenized light spot with a high energy utilization is then obtained accordingly. In the fabrication process, a clever method of combining chemical etching with lithography technology is performed to fabricate a honeycomb rMLA and a rectangular rMLA. The experimental results show that the energy utilization rate of the two types of the rMLAs is about 90%, and the uniformity of the homogenized light spots generated by the honeycomb rMLA and the rectangular rMLA are more than 80% and 85%, respectively. Meanwhile, fully cost-effective fabrication is possible to be realized.
作者: Li Xue,Yingfei Pang,Wenjing Liu,Liwei Liu,Hui Pang,Axiu Cao,Yongqi Fu,Qiling Deng,Lifang Shi
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To solve the problem of interference fringes occurring in the homogenized light spot due to the periodicity of the MLA, which seriously affects the uniformity of the homogenized light spot, by proposing a novel random microlens array (rMLA) structure for achieving beam homogenization.

The paper proposed a method of combining chemical etching with lithography technology to prepare the random microlens array (rMLA) to break the periodicity of the MLA, suppress the coherence during the homogenization process and obtain a homogenized light spot with high energy utilization. Through measurement, the uniformity of the circular light spot was about 81%, while the rectangular light spot was about 88%. The energy utilization rate of the homogenized light spots by the two types of rMLAs was about 90%. The designed rMLA can be expected to be used in laser welding machines, medical treatment, exposure machine lighting systems and other fields.

The fabrication technology of continuous rMLA is not yet mature. The surface of the fabricated rMLA by the fundamental chemical etching solution is not smooth, with a roughness of 106 nm, which generates a lot of stray light during the beam homogenization process, seriously affecting the uniformity of the homogenized light spot.

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