研究目的
To investigate the feasibility of using laser technology for dissimilar joining between metal alloys (Usibor 2000 and Al-T7075) and composite materials (Tepex 102) in the automotive industry, aiming for weight reduction and manufacturing time reduction.
研究成果
The study demonstrated the feasibility of laser dissimilar joining for Usibor 2000 and Al-T7075 with Tepex 102, achieving lap shear strengths over 17 MPa. Optimal parameters for texturing and joining were identified, though the process showed sensitivity to small variations in parameters and material thickness.
研究不足
The study noted the complexity in achieving repeatability due to variations in texturing and joining parameters. The influence of thermal conductivity on the heating and cooling process of the polymeric matrix requires further study.
1:Experimental Design and Method Selection:
The study utilized laser texturing on metallic parts followed by laser direct joining to composite materials. The methodology included selecting optimal laser parameters for texturing and joining.
2:Sample Selection and Data Sources:
Flat test specimens of 105 x 25 mm were used, with textures based on grooves transverse to the direction of shear stress application.
3:List of Experimental Equipment and Materials:
A pulsed Nd: YAG fiber laser for texturing, a high-power direct diode laser for joining, and a LEICA DCM 3D confocal profilometer for 3D topography measurement.
4:Experimental Procedures and Operational Workflow:
Included laser texturing with varying parameters, followed by joining tests with controlled temperature and pressure, and finally lap shear adhesion tests.
5:Data Analysis Methods:
The 3D topography of textured surfaces was analyzed using a custom Matlab program, and lap shear strength was measured following ASTM D5868 standard.
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