研究目的
Investigating the properties of barium titanate/polyethersulfone dielectric composites prepared by physical dispersion method for application in capacitors with high dielectric constant, low dielectric loss, and outstanding thermal stability.
研究成果
The BaTiO3/PES composite films prepared by physical dispersion method exhibit excellent thermal stability, high dielectric constant, and low dielectric loss, making them suitable for dielectric composites in capacitors. The study demonstrates that the dispersion of BaTiO3 particles in the PES matrix is uniform, and the composite films maintain good mechanical properties and thermal stability even at higher BaTiO3 contents.
研究不足
The study is limited by the physical dispersion method's ability to uniformly disperse BaTiO3 particles in the PES matrix at higher concentrations, which may affect the mechanical and dielectric properties of the composite films. Additionally, the thermal stability and mechanical properties may be influenced by the interfacial adhesion between BaTiO3 particles and PES resin.
1:Experimental Design and Method Selection:
The study utilized a physical dispersion technology involving a ball milling machine for high-speed circulation to disperse BaTiO3 in PES solution with the aid of a surfactant. The composite films were then prepared through a series of operations including solvent reclamation, washing, filtering, drying, and hot pressing.
2:Sample Selection and Data Sources:
Nano-BaTiO3 particles and PES resin were used as the primary materials. The samples were prepared with varying BaTiO3 contents (0 wt%, 10 wt%, 20 wt%, 30 wt%, 40 wt%, 50 wt%, and 60 wt%).
3:List of Experimental Equipment and Materials:
Equipment included a ball milling machine, TEM (FEI Tecnai G2 F20), SEM (TESCAN, VEGA 3SBU), FT-IR (NICOLET 6700), XRD (Bruker/D2 PHASER), TH2828A wide frequency LCR meter, SANS CMT6104 Series Desktop Electromechanical Universal Testing Machine, TGA (STA 409PC), and DSC (DSC200 F3). Materials included BaTiO3, SDBS, methanol, trichloromethane, and PES resin.
4:3). Materials included BaTiO3, SDBS, methanol, trichloromethane, and PES resin. Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: The BaTiO3/PES emulsion was prepared by dispersing BaTiO3 in chloroform, adding PES resin, and then mixing with SDBS solution in deionized water using a ball milling machine. The emulsion was then processed to obtain composite films through solvent reclamation, washing, filtering, drying, and hot pressing.
5:Data Analysis Methods:
The morphology was analyzed using TEM and SEM. The structure was investigated using FT-IR and XRD. Dielectric properties were measured using an LCR meter. Mechanical properties were tested using a universal testing machine. Thermal properties were analyzed using TGA and DSC.
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TEM
FEI Tecnai G2 F20
FEI
Used to observe the micro-morphology of the BaTiO3/PES emulsion micro-spheres.
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XRD
Bruker/D2 PHASER
Bruker
Used to analyze the crystal structure of pure nano-BaTiO3 particles, pure PES film, and BaTiO3/PES composite films.
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BaTiO3
< 100 nm
Aladdin Industrial Co.
Used as a filler in the composite films to enhance dielectric properties.
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SDBS
Kelong Chemical Co. Ltd.
Used as a surfactant to aid in the dispersion of BaTiO3 particles in the PES matrix.
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methanol
Kelong Chemical Co. Ltd.
Used to improve the solubility of PES resin in chloroform.
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trichloromethane
Kelong Chemical Co. Ltd.
Used as a solvent for dispersing BaTiO3 and dissolving PES resin.
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PES
BASF Co.
Used as the matrix material for the composite films.
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SEM
TESCAN, VEGA 3SBU
TESCAN
Used to characterize the morphology of BaTiO3/PES emulsion micro-spheres and the cross-section of BaTiO3/PES composite films.
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FT-IR
NICOLET 6700
NICOLET
Used to investigate the structure of pure PES and BaTiO3/PES composite films.
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LCR meter
TH2828A
Used to test the dielectric properties of the composite films at room temperature.
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Universal Testing Machine
SANS CMT6104 Series Desktop Electromechanical Universal Testing Machine
SANS
Used to measure the mechanical properties of the BaTiO3/PES composite films.
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TGA
STA 409PC
Used to characterize the thermal stability properties of composite films under nitrogen atmosphere.
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DSC
DSC200 F3
Used to test the thermal effect and glass transition temperature of the composite films under nitrogen atmosphere.
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