研究目的
To detect the flux-steel interface when the sensor surface is covered by the adhesive flux, improving the accuracy of molten steel level measurement in tundish.
研究成果
The proposed two new models, the adhesion thickness model and the adhesion flowability model, effectively detect the molten steel-flux interface when the sensor surface is covered by adhesive flux. The measurement accuracy of the molten steel level is improved, with the standard deviation of the measurement errors reducing from 4.8 to 3.7 mm.
研究不足
The reliability of the molten steel-flux interface detection is affected by the adhesion of flux on the sensor surface, which can disable the extraction of true temperature gradients.
1:Experimental Design and Method Selection:
Utilizes temperature gradient principle and introduces two new models (adhesion thickness model and adhesion flowability model) for detecting the steel-flux interface. Sequential clustering of pixel gray-time curves is used for detection.
2:Sample Selection and Data Sources:
Thermal image sequences of a refractory sensor inserted into a tundish, capturing the temperature distribution of the sensor surface.
3:List of Experimental Equipment and Materials:
Refractory sensor, CCD camera, laser device, narrowband optical filter.
4:Experimental Procedures and Operational Workflow:
The sensor is inserted into the tundish to sense temperature distribution. After heat transfer, the sensor is lifted, and a CCD camera captures the temperature distribution. Sequential clustering is applied to the thermal image sequence to detect the steel-flux interface.
5:Data Analysis Methods:
Sequential clustering of pixel gray-time curves, evaluation of clustering results based on confidence levels.
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