研究目的
To study the effect of the plasma chemical composition on the properties of the films produced by a new methodology involving the reactive sputtering of aluminum acetylacetonate in argon and oxygen plasma mixtures, specifically addressing the effect of oxygen incorporation into argon plasmas on the properties of the films.
研究成果
The study demonstrated that the proportion of oxygen in the plasma affects the plasma kinetics, deposition rate, and the properties of the coatings. A transition from a regime where oxygen addition scavenges the organic part of the structure to one that results in predominantly metallic films was identified. The optimum proportion of oxygen in the plasma was considered to be 25%, as it promoted the lowest carbon content while preserving the oxide nature of the coating. This study is of substantial importance for reducing the energy necessary for the formation of fully oxide coatings using this new methodology.
研究不足
The study was conducted at temperatures lower than 100 °C, which resulted in amorphous films. The deposition process at higher temperatures might lead to crystalline phases, which were not explored in this study. Additionally, the homogeneity of the deposited layer was affected by the chemical composition changes of the precursor due to the reactive oxygen plasma.
1:Experimental Design and Method Selection:
Films were deposited from the reactive sputtering of aluminum acetylacetonate (AAA) in argon and oxygen plasma mixtures. The effect of the oxygen proportion (O2%) on the properties of the coatings was investigated.
2:Sample Selection and Data Sources:
Glass, stainless steel, and aluminum plates were used as substrates for film deposition. The elemental composition and molecular structure of the films were determined by Rutherford backscattering and infrared spectroscopies, respectively.
3:List of Experimental Equipment and Materials:
A stainless steel reactor containing two parallel plate electrodes, a Tokyo Hy-Power RF-300 radiofrequency power supply, a mechanical rotative pump, a capacitive membrane sensor, and aluminum acetylacetonate (AAA) powder from Aldrich Chemistry with 99% purity were used.
4:Experimental Procedures and Operational Workflow:
The system was pumped down to achieve the base pressure of 4.3 Pa. Argon and oxygen mixtures were admitted in the reactor raising the system pressure to 11 Pa. The plasma was ignited by the application of radiofrequency power to the lowermost electrode containing the powder of AAA.
5:3 Pa. Argon and oxygen mixtures were admitted in the reactor raising the system pressure to 11 Pa. The plasma was ignited by the application of radiofrequency power to the lowermost electrode containing the powder of AAA.
Data Analysis Methods:
5. Data Analysis Methods: The thickness of the films was measured with a Dektak 150 profilemeter. The elemental composition was derived from the RBS results. The molecular structure was investigated by infrared reflectance absorbance spectroscopy. The microstructure was investigated by grazing incidence X-ray diffraction. Hardness was determined by nanoindentation technique. Surface morphology and film composition were inspected by scanning electron microscopy and energy dispersive spectroscopy.
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