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Innovative low temperature plasma approach for deposition of alumina films

DOI:10.1590/1516-1439.283514 期刊:Materials Research 出版年份:2014 更新时间:2025-09-04 15:30:14
摘要: Alumina films were deposited from a new plasma method using aluminum acetylacetonate (AAA) powder as precursor. The AAA was sputtered in argon and oxygen plasma mixtures. It was investigated the effect of the oxygen proportion (O2%) on the properties of the coatings. Deposition rate was derived from the layer height measured by profilometry. The elemental composition and molecular structure of the films were determined by Rutherford backscattering and infrared spectroscopies, respectively. Grazing incidence X-ray diffraction was used to investigate the microstructure of the films while hardness was determined by nanoindentation technique. Inspections on the surface morphology and on the film composition were conducted associating scanning electron microscopy and energy dispersive spectroscopy. Incorporation of oxygen affects the plasma kinetics and consequently the properties of the coatings. As moderated concentrations of oxygen (< 25%) are added, the structure is predominantly organic containing stoichiometric amorphous alumina. On the other hand, as high O2% (> 25%) are incorporated, the structure become rich in metallic aluminum with carbon rising at low proportions. The deposited layer is not homogeneous in thickness once the chemical composition of the precursor is changed by the action of the reactive oxygen plasma. Oxygen ablation on the film surface also contributes to the lack of homogeneity of the structure, especially as high oxygen proportions are imposed. Hardness data (0.5-2.0 GPa) corroborated the idea of an amorphous structure. Based on the results presented here it was possible to identify the oxygen concentration in the plasma atmosphere which mostly removed organics while preserving the stoichiometric alumina precipitation, subject of great relevance as one considers the reduction in the energy necessary for the creation of fully oxide coatings.
作者: Felipe Augusto Darriba Battaglina,Ricardo Shindi Hosokawa,Nilson Cristino da Cruz,Luciano Caseli,Elidiane Cipriano Rangel,Tiago Fiorini da Silva,Manfredo Harri Tabacniks
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To study the effect of the plasma chemical composition on the properties of the films produced by a new methodology involving the reactive sputtering of aluminum acetylacetonate in argon and oxygen plasma mixtures, specifically addressing the effect of oxygen incorporation into argon plasmas on the properties of the films.

The study demonstrated that the proportion of oxygen in the plasma affects the plasma kinetics, deposition rate, and the properties of the coatings. A transition from a regime where oxygen addition scavenges the organic part of the structure to one that results in predominantly metallic films was identified. The optimum proportion of oxygen in the plasma was considered to be 25%, as it promoted the lowest carbon content while preserving the oxide nature of the coating. This study is of substantial importance for reducing the energy necessary for the formation of fully oxide coatings using this new methodology.

The study was conducted at temperatures lower than 100 °C, which resulted in amorphous films. The deposition process at higher temperatures might lead to crystalline phases, which were not explored in this study. Additionally, the homogeneity of the deposited layer was affected by the chemical composition changes of the precursor due to the reactive oxygen plasma.

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