研究目的
To develop a large-scale ECR plasma system with a dual linear microwave generator for the deposition of fluorine-doped tin oxide (FTO) thin films on polyethylene terephthalate (PET) substrates at low temperatures.
研究成果
The large-scale ECR plasma system with a dual microwave generator successfully deposited FTO films with low electrical resistivity and high optical transmittance on PET substrates. The system's performance was comparable to the laboratory-scale system, indicating its potential for industrial applications.
研究不足
The use of ECR plasma systems is limited in large-scale deposition due to the circular electromagnet and the microwave source required to generate ECR conditions. The study focuses on overcoming this limitation but does not address potential challenges in scaling up further.
1:Experimental Design and Method Selection:
A large-scale ECR plasma system with a dual linear microwave generator was designed based on numerical investigation of a laboratory-scale ECR plasma system. The system includes an ellipse-type electromagnet and a dual linear microwave source to achieve large-scale ECR plasma.
2:Sample Selection and Data Sources:
FTO films were deposited on PET substrates using both laboratory-scale and large-scale ECR plasma systems. The optical and electrical properties of the films were compared.
3:List of Experimental Equipment and Materials:
The system includes a microwave generator, an electromagnet, a deposition chamber, and nozzles for reactive gas distribution. Reactive gases used include tin (TMT), O2, C3F6, and H2, with Ar as the carrier gas.
4:Experimental Procedures and Operational Workflow:
The deposition process involved adjusting the working pressure and monitoring the electrical resistivity and optical transmittance of the FTO films.
5:Data Analysis Methods:
The electrical resistivity was measured using a four-point probe, and the optical transmittance was determined using a spectrophotometer.
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