研究目的
Investigating the mechanism and capabilities of metal-assisted plasma etching (MAPE) for silicon nanofabrication, focusing on the role of interfacial contact and catalytic enhancement.
研究成果
MAPE enables significant etch rate enhancements (over 1000%) in silicon through direct metal-Si interfacial contact, differing from MACE and previous plasma etching mechanisms. It offers potential for liquid-free nanofabrication but requires further development to control particle movement and understand underlying mechanisms fully.
研究不足
The study is limited to specific plasma conditions (SF6/O2 mixtures), metal types (Au, Cr, Ag, Pt, Cu), and substrate types; uncontrolled particle movement in plasma may affect precision; mechanisms are not fully elucidated, and applicability to other systems or industrial scales is not explored.
1:Experimental Design and Method Selection:
The study uses patterned metallic nanostructures to systematically investigate MAPE in SF6/O2 plasmas, comparing it to metal-assisted chemical etching (MACE).
2:Sample Selection and Data Sources:
n-type and p-type (100) silicon wafers with resistivity 1–10 Ω cm are used, patterned with Au, Cr, Ag, Pt, and Cu films via electron beam and phase shift lithography.
3:List of Experimental Equipment and Materials:
Equipment includes RAITH 150 TWO electron beam lithography system, Edwards A500-FL500 electron beam metal evaporator, PlasmaPro NGP90 plasma processing system, Zeiss XB1540 and LEO Gemini 1525 FEGSEM for imaging. Materials include polymethyl methacrylate photoresist, metals (Au, Cr, Ag, Pt, Cu), and SF6/O2 gases.
4:Experimental Procedures and Operational Workflow:
Patterns are created on silicon substrates, metal films are deposited, lift-off is performed, and RIE is conducted at specified conditions (e.g., 175 mTorr, 50 W power, 40 sccm total gas flow) with varying O2 concentrations. Etching is imaged and analyzed using SEM.
5:Data Analysis Methods:
Etch depths are measured using ImageJ software, with enhancements calculated relative to control conditions; statistical analysis includes median and range calculations from multiple measurements.
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plasma processing system
PlasmaPro NGP90
Oxford Instruments
Performing reactive ion etching (RIE) with SF6/O2 plasmas
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scanning electron microscope
Zeiss XB1540
Carl Zeiss AG
Imaging etched structures and nanostructures
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surface profilometer
DektakXT
Bruker Corporation
Confirming uniformity of deposited metal films
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electron beam lithography system
RAITH 150 TWO
Raith GmbH
Patterning nanostructures on silicon substrates
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electron beam metal evaporator
Edwards A500-FL500
Edwards High Vacuum International
Depositing thin metal films (e.g., Au, Cr) on substrates
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scanning electron microscope
LEO Gemini 1525 FEGSEM
LEO Electron Microscopy Inc
Imaging etched structures, including tilting for side views
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mask aligner
Quintel Q4000-6
Neutronix Quintel
Performing phase shift lithography for microstructure patterning
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plasma generator
Diener plasma generator
Diener electronic GmbH & Co. KG
Treating substrates with oxygen plasma to remove photoresist scum
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