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Comparative investigation into effects of ZrO <sub/>2</sub> and Al <sub/>2</sub> O <sub/>3</sub> addition in fluorapatite laser-clad composite coatings on Ti6Al4V alloy

DOI:10.1177/0954411918816113 期刊:Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine 出版年份:2018 更新时间:2025-09-23 15:23:52
摘要: Composite coatings consisting of fluorapatite mixed with 20 wt% yttria (3 mol%) stabilized cubic phase zirconia (c-ZrO2, 3Y-TZP) or 20 wt% alumina (a-Al2O3) were deposited on Ti6Al4V substrates using a Nd:YAG laser cladding system. The interface morphology, phase composition, micro-hardness and biological properties of the two coatings were examined and compared. The results showed that the fluorapatite/Al2O3 specimen underwent a greater inter-diffusion at the interface between the coating layer and the transition layer than the fluorapatite/ZrO2 specimen. During the cladding process, the ZrO2 and Al2O3 components of the coating were completely decomposed or underwent phase transformation. In addition, the fluorapatite was partially decomposed. For both specimens, the coating layers contained fluorapatite, CaF2 and CaTiO3 phases. The coating layer of the fluorapatite/ZrO2 specimen additionally contained TTCP, CaO, CaZrO3 and m-ZrO2 (monoclinic phase), while that of the fluorapatite/Al2O3 specimen contained b-TCP, CaAl2O4 and u-Al2O3. The average micro-hardness of the fluorapatite/ZrO2 coating layer (1300 HV) was approximately 200 HV higher than that of the fluorapatite/Al2O3 coating layer (1100 HV). Both specimens generated dense bone-like apatite following immersion in simulated body fluid for 3 days. In other words, both specimens had a good in vitro bioactivity. However, the fluorapatite/ZrO2 specimen showed a better initial attachment and spread of osteoblast-like osteosarcoma MG63 cells than the fluorapatite/Al2O3 specimen in in vitro biocompatibility tests performed for 24 h.
作者: Tsung-Yuan Kuo,Chi-Sheng Chien,Cheng-Wei Liu,Tzer-Min Lee
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To investigate and compare the microstructure, hardness, and biological properties of fluorapatite/ZrO2 and fluorapatite/Al2O3 composite coatings deposited on Ti6Al4V substrates using laser cladding, addressing the enhancement of mechanical properties and biocompatibility for biomedical applications.

The FA/ZrO2 coating exhibited higher micro-hardness and better initial cell attachment and spread compared to FA/Al2O3, despite greater inter-diffusion in FA/Al2O3. Both coatings showed good bioactivity with apatite formation in SBF. The findings suggest FA/ZrO2 as a superior option for biomedical implants, with recommendations for future in vivo studies and optimization of coating parameters.

The study is limited to in vitro tests; in vivo performance is not assessed. The laser cladding process may induce thermal decomposition, affecting coating purity. The specific mechanisms behind bioactivity differences are not fully elucidated due to complex phase compositions.

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