研究目的
To study the effect of cutting speed and cutting depth on the mode of single-point diamond fly cutting of Ge(110) surface via crystallinity of the chips, and to understand the relationship between nanomachining mode and chip crystallinity for improving X-ray crystal optics quality.
研究成果
The study confirms that reducing cutting speed and depth increases amorphous phase content in chips and transitions nanomachining from brittle to mixed brittle-ductile mode. The absence of dislocations and amorphous phase beneath the machined surface is explained by delamination with chips. This demonstrates the potential of single-point diamond machining for producing high-quality X-ray crystal optics surfaces with minimal subsurface damage.
研究不足
The study is limited to germanium and specific nanomachining conditions; results may not generalize to other materials or machining parameters. The analysis relies on chip collection and may not fully capture subsurface effects without in-situ measurements.
1:Experimental Design and Method Selection:
The study used micro-Raman spectroscopy, SEM, and HR-TEM to analyze chips from nanomachining of Ge(110) surfaces under varying cutting conditions. The nanomachining was performed using a fly-cutting mode with a single-point diamond tool.
2:Sample Selection and Data Sources:
Three Ge samples with (110) orientation were machined under different cutting speeds and depths (as per Table 1). Chips were collected separately for each condition.
3:1). Chips were collected separately for each condition. List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: Equipment included a Moore FG 350 nanomachining center, confocal micro-Raman spectrometer (Alpha300 R, WiTec), SEM (JEOL JSM-7500F), and HR-TEM (JEOL 2100F). Materials included monocrystalline germanium and a single-crystal diamond tool.
4:Experimental Procedures and Operational Workflow:
Nanomachining was done at 2000 rpm with specified cutting speeds and depths. Chips were picked up and analyzed using optical microscopy, micro-Raman spectroscopy at multiple points, SEM for morphology, and HR-TEM for crystallinity without additional treatment.
5:Data Analysis Methods:
Raman spectra were fitted with Lorentzian curves to quantify amorphous and crystalline phases. SEM images were analyzed for chip size and morphology. HR-TEM images and diffraction patterns were used to assess nanocrystalline structure.
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