研究目的
To develop a highly reproducible CMOS industry grade low-cost process for fabricating SiNW-based field effect transistors encapsulated with HfO2 for efficient label-free DNA hybridization detection in a dry environment.
研究成果
The developed CMOS-compatible process successfully fabricates HfO2-encapsulated SiNW FETs for label-free DNA hybridization detection in dry environment, with 85% of devices showing positive threshold voltage shifts. The results demonstrate the potential for monolithic integration with CMOS circuitry for point-of-care applications, though further work is needed on sensitivity, selectivity, and understanding the dry sensing mechanism.
研究不足
The study is limited to a single complementary DNA concentration; sensitivity and selectivity aspects are not fully explored. The dry environment detection mechanism is not fully understood, and there is variability in threshold voltage shifts due to interface trap densities and geometrical effects, particularly for shorter channel lengths where liquid diffusion is impeded.
1:Experimental Design and Method Selection:
The study uses a top-down self-aligned-double-patterning I-line lithography process (sidewall transfer lithography) to fabricate SiNW FETs on 4-inch wafers, with HfO2 encapsulation for biosensing. Electrical characterization and DNA hybridization detection are performed in dry environment to avoid charge screening issues.
2:Sample Selection and Data Sources:
p-type SOI wafers with crystalline silicon thickness of 55 nm and buried oxide layer thickness of 145 nm are used. Devices include SiNWs and silicon ribbons with varying geometries (length, width, number of nanowires).
3:List of Experimental Equipment and Materials:
Equipment includes Applied Materials P5000 cluster tool for etching, ALD for HfO2 deposition, RIE systems, PECVD for SiO2 deposition, PVD for metal deposition, probe stations (Cascade 12000, Karl Süss), parameter analyzers (HP 4155, Keithley 4200-SCS), fluorescence microscopes (Olympus BX41M, Zeiss LSM700 confocal). Materials include SOI wafers, SiO2, a-Si, SiN, HfO2, APTES, glutaraldehyde, DNA probes and targets, buffers.
4:Experimental Procedures and Operational Workflow:
Fabrication involves SOI wafer thinning, SiNW definition using STL, dielectric integration (HfO2 deposition), source/drain formation, contact formation, biofunctionalization (silanization, DNA grafting), and DNA hybridization. Electrical measurements are done before and after each functionalization step. Fluorescence imaging confirms DNA hybridization.
5:Data Analysis Methods:
Threshold voltage shifts are extracted from ID-VBG curves using linear extrapolation. Statistical analysis is performed on multiple devices to assess reproducibility and efficiency. Fluorescence intensity is analyzed using Image Pro plus software.
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Keithley 4200-SCS parameter analyzer
4200-SCS
Keithley
Used for electrical measurements at the chip level.
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Olympus BX41M epifluorescence microscope
BX41M
Olympus
Used for fluorescence measurements to confirm DNA hybridization.
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Zeiss LSM700 confocal laser-scanning microscope
LSM700
Zeiss
Used for confocal fluorescence measurements with better spatial resolution.
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P5000 cluster tool
P5000
Applied Materials
Used for dry etching of SiN and a-Si layers in the fabrication process.
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Endura physical vapor deposition tool
Endura
Applied Materials
Used for depositing Nickel in the salicide process for contact formation.
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Cascade 12000 semi-automatic wafer prober
12000
Cascade
Used for full-scale wafer mapping and electrical characterization.
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HP 4155 parameter analyzer
4155
HP
Used for DC electrical measurements in conjunction with a probe station.
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Karl Süss probe station
Karl Süss
Used for electrical measurements controlled by parameter analyzers.
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