Failure Analysis of Metallic Armoured Electro-Optic Mechanical Cables in Underwater Towed Sonar Systems

摘要： In towed sonar systems generally, the array is towed behind a ship using a combination of electro-optic mechanical (EOM) tow cables - negatively buoyant metallic armoured Heavy Cable and neutrally buoyant fibre armoured Light Cable- the former for depth control and latter for depth maintenance. Any failure in these cables can affect the performance of the sensor array and can even result in loss of the towed system to sea. During a series of towed array trials, it was observed that the metallic armoured cable had lost its circularity and became flattened during deployment and retrieval from ship. This may be due to the extreme radial forces acting on the cable while passing through a) rollers located at winch spooler and b) main fairlead comprising of 5 rollers located at aft end of ship, which causes permanent changes in cable’s internal configuration. To verify the cause and study the effects of such flattening on functionality and life of the cable, cyclic load testing studies were carried out after simulating the actual deployment-retrieval conditions as that in the ship. Both indigenously developed and imported cable samples were chosen as test samples for performance comparison. During the tests, it was observed that severe flattening of armour and core cable resulting in failure of electrical & optical lines had occurred in indigenous cable samples. The imported cable samples showed no flatness or failure of lines. Based on the results, steps were taken to improve the radial load bearing capacity of the indigenous cable. Modifications were made in a) core cable sheath material b) core cable sheath thickness & c) armour wire material and an improved indigenous cable was developed, which has withstood all the above tests and is now ready to be inducted to the system for sea trials.