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Effect of Static Magnetic Field on the Evolution of Residual Stress and Microstructure of Laser Remelted Inconel 718 Superalloy
摘要： As a typical additive manufacturing technique, direct energy deposition is restricted from further application due to the presence of residual stress and the structural deformation. Thus, minimizing the residual stress plays a crucial role in additive manufacturing. In this work, a transverse static magnetic field is introduced in the laser remelting of Inconel 718 superalloy to investigate the effects on residual stress and microstructural change. The x-ray diffraction technique was used to examine the residual stress variation. Optical microscope and scanning electron microscope were applied to observe the microstructure evolution. It was found that the compressive residual stress of the remelted region was notably reduced from 392.50 to 315.45 MPa under the effect of the magnetic field of 0.55 T. Furthermore, it was observed that the average dendrite spacing was reduced by about 32% under the magnetic field. During the laser remelting process, the imposed electromagnetic force minimized the flow field within the molten pool, inhibiting the heat transfer and minimizing the cooling rate. These directly reduced the residual stresses. Based on research findings, the magnetic field can be a potential method to eliminate the residual stress in laser additive manufacturing components.
关键词： laser direct deposition,static magnetic field,Inconel 718 superalloy,laser remelting,residual stress,thermoelectric magnetic force
更新于2025-09-23 15:21:01
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Prediction of solidification cracking by an empirical-statistical analysis for laser cladding of Inconel 718 powder on a non-weldable substrate
摘要： This paper presents an empirical-statistical approach to predict solidification cracking during laser cladding of Inconel 718 powder on A-286 Fe-based superalloy. This approach is based on a linear regression analysis and empirical-statistical correlations between the key processing parameters (laser power, P; powder feed rate, F; and scanning speed, V) and the geometrical attributes of single laser cladding tracks. These correlations were used for the development of a processing map which assesses the effects of the geometrical characteristics on the solidification cracking and the required conditions to obtain crack-free clads. Scanning electron microscopy was used for microstructural characterization. Thermodynamic calculations using the non-equilibrium Scheil solidification model were also employed. The empirical-statistical analysis showed that the processing parameters directly associated with the height and angle of single laser cladding tracks are and, respectively. The processing map revealed that the dilution ratio is the governing macrostructural attribute required to avoid solidification cracking. Indeed, a substrate dilution ratio lower than 25% shifts the cladding composition to an alloy regime, which has lower susceptibility to solidification cracking. The role of this macrostructural feature in reducing the susceptibility of the fusion zone to solidification cracking is thoroughly discussed.
关键词： Thermodynamic simulation,Inconel 718,Processing map,Solidification cracking,Laser cladding,Dilution ratio
更新于2025-09-23 15:21:01
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Mechanical response of a Laser Cladding repaired structure: localization of plastic strain due to microstructure gradient
摘要： Laser Cladding is an additive manufacturing technology enabling to repair complex metallic components by removing the worn region and reconstructing locally the initial geometry. The aim of this work is to study the mechanical response of Inconel 718 repaired thin walls. More precisely, we perform an EBSD imaging and in-situ SEM tensile tests on specimen whose gauge section contains the interface between base material and repaired area. We observe the multiaxial strain patterns until failure at the grain level using a Digital Image Correlation method and superpose this pattern with the microstructure gradient induced by repair. The observations highlight a strain localization phenomenon in repaired structures mainly due to grain size effect.
关键词： SEM tensile tests,Laser Cladding,Inconel 718,strain localization,EBSD,microstructure gradient,Digital Image Correlation
更新于2025-09-23 15:19:57
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Investigation on laser-induced oxidation assisted micro-milling of Inconel 718
摘要： Poor surface quality and rapid tool wear are the main problems in micro-cutting of Inconel 718. In this study, a novel hybrid machining method named laser-induced oxidation assisted micro-milling is proposed to solve the aforementioned problems. A loose oxide layer and a relatively flat sublayer are formed on the material after laser irradiation. Under optimized laser parameters with a scanning speed of 1 mm/s and an average laser power of 4.5 W, the thicknesses of the oxide layer and the sublayer are 24 and 18 mm, respectively. The influence of cutting parameters on milling force, surface roughness, surface quality, and top burr size is studied in detail. Cutting force and thrust force in the proposed hybrid machining process are lower than those in the conventional micro-milling. Results show that for the investigated range of parameters, the optimal feed per tooth and depth of cut in the hybrid process are 3 mm/z and 3 mm, respectively. When using the optimal parameters, the surface roughness of the machined slot bottom is 108.5 nm. The top burr size on the up-milling side and the down-milling side is 26.8 and 36.2 mm, respectively. In addition, the tool wear mechanism is coating delamination in hybrid process, whereas chipping, coating delamination, tool nose breakage, and adhesion are the main tool wear mechanism in the conventional micro-milling. For the same amount of material removal, the proposed hybrid process can decrease the tool wear and enhance the service life of the micro-end mill as compared to conventional micro-milling.
关键词： micro-milling,Inconel 718,surface quality,tool wear,laser-induced oxidation
更新于2025-09-19 17:13:59
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Effects of Preheating Temperature at Primary Shear Zone in Laser Assisted Milling Process
摘要： In this paper, preheating temperature was investigated for the laser assisted machining (LAM) of Inconel 718 under different conditions for the milling test. The experimental results show that the requirement of laser power for the particularly preheating temperature proportionally increased with the table speed. The resultant cutting force for sufficient shearing work material in LAM was lower than conventional machining (CM) approximately 11, 21 and 28% for the cutting speed of 30, 50 and 75 m/min, respectively. The tool wear in LAM could be improved at relatively high cutting speed of 75 m/min and the hardness of machined surface in LAM was slightly higher than CM.
关键词： Laser assisted machining,Milling,Inconel 718,Preheating temperature
更新于2025-09-16 10:30:52
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Investigation of optimal process parameters for laser cutting of Inconel-718 sheet
摘要： Precise machining of advance material like Inconel-718 is an emerging need. Selection of an appropriate optimal range of cutting parameters is quite essential to achieve the high-quality cut and is a challenging task within this domain of study. The aim of this research is to develop a robust prediction model, which can suggest the desired range of cutting parameters for accomplishing better cutting quality, precision, and geometrical accuracy. Experiments have been performed on a 300 W (CNC-PCT 300) pulsed Nd: YAG laser cutting system at various levels of input cutting parameters, namely gas pressure, standoff distance, cutting speed, and laser power. Thereafter, response surface methodology has been adopted to develop mathematical models in terms of aforementioned input cutting parameters for geometrical quality characteristics: top kerf width and bottom kerf width. These developed models have been validated by comparing the predicted values with the experimental ones. Further, these models have been optimized using the multiobjective genetic algorithm in order to ascertain the optimal range of cutting parameters pertaining to better quality cut with high precision and geometrical accuracy.
关键词： laser cutting,response surface method,Inconel-718,genetic algorithm
更新于2025-09-16 10:30:52
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Optimization of Machining Parameter during the Laser Cutting of Inconel-718 Sheet Using Regression Analysis based Particle Swarm Optimization Method
摘要： This experimental work describes the utilization of a hybrid approach of regression modeling and particle swarm optimization (PSO) for optimizing the process parameters during the laser cutting of the Inconel-718 sheet. The experiments have been performed by using four machining parameters such as assist gas pressure, standoff distance, cutting speed and laser power. The kerf width and kerf taper are used as an output quality characteristic. The experiments have been performed by using well planned orthogonal array L27.The second order regression models have been developed for kerf width and kerf taper by using the experimental data. The developed second order regression models have been utilized in optimization by particle swarm optimization. The comparison of the experimental result with optimum results confirms that the individual improvement in output quality characteristics kerf width and kerf taper is approximate 10% and 57%, respectively. The overall improvement of 46% has been observed during the optimization. Finally, the effects of different process parameters on different performances have also been discussed. The parametric effect analysis shows that minimum kerf taper may be obtained at lowest values of laser power and middle values of standoff distance.
关键词： Kerftaper,Particle swarm optimization,Kerfwidth,Laser cutting,Inconel-718
更新于2025-09-16 10:30:52
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High Speed Machining || Laser-assisted high speed machining of Inconel 718 alloy
摘要： The material is termed as hard-to-machine if it possesses any of the following properties, such as higher toughness, increased resistance to corrosion and fatigue, low thermal conductivity, high hardness and brittleness, and high strength to weight ratio. On extreme machining conditions these characteristics lead to increased tool wear, higher heat generation, increased cutting energy, poor surface finish, and difficulty in chip formation. Hard-to-machine materials are classified into three broad categories: hard materials, nonhomogeneous materials, and ductile materials as shown in Fig. 9.1. The reason for considering hard material as hard-to-machine material is because of the higher strength, hardness along with poor thermal conductivity that would end up in shorter tool life, poor surface quality, and lower productivity. Because of high ductility, strain rate, and nonuniform chip formation, the materials like low carbon steels, polymers, etc., are also categorized as hard-to-machine material. The nonhomogenous material distribution present in the composite material makes it hard-to-machine that results in lesser tool life and poor surface finish [1].
关键词： hybrid machining,Inconel 718,high speed machining,Laser-assisted machining,hard-to-machine materials
更新于2025-09-16 10:30:52
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Thermodynamics analysis and rapid solidification of laser polished Inconel 718 by selective laser melting
摘要： This paper presents thermodynamics analysis and rapid solidi?cation of laser polishing technology for selective laser melting (SLM) Inconel 718 superalloy. Signi?cant porosity reduction has been examined in the laser polished layer, where the surface porosity is reduced by 65.7% compared with that of the as-fabricated SLM surface. The results show that the temperature in the polished zone is over 1683 K, and the cooling rate is approximately up to 2.46 × 106 K/s. Besides, the polished layer consists of equiaxed grain and columnar grain with average grain size of 10 ± 2.4 μm and 5 ± 1.2 μm, respectively, and tiny cell grains with average size of 3.5 μm in the heat-a?ected zone (HAZ). Moreover, the transmission electron microscope (TEM) results show that the orientation relationship (OR) between the γ matrix and Laves phase is found to be Burgers OR [0 1 1] ‖[0 1 1ˉ 2] Laves on the as-received layer and [1ˉ 1 1] ‖[1 2ˉ 1 3ˉ] Laves on the polished layer.
关键词： Inconel 718 superalloy,Microstructural evolution,Crystallographic orientation,Selective laser melting,Laser polishing
更新于2025-09-16 10:30:52
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Microstructural characterization of Inconel 718 alloy after pulsed laser surface treatment at different powers
摘要： An annealed Inconel 718 alloy was surface-treated by pulsed laser at three different powers (100, 50 and 25 W). Microstructural changes induced by the laser treatments were characterized by use of electron backscatter diffraction and electron channeling contrast imaging techniques. Results show that both annealing twins and strengthening precipitates profusely existing in the as-received specimen are dissolved at elevated temperatures during the laser irradiation. Meanwhile, in the melting zone (MZ), densities of low angle boundaries (LABs) are greatly increased with a large number of Laves phases preferentially distributed along such LABs. For different specimens, widths and depths of their MZs are found to be gradually reduced with decreasing the laser powers. Orientation analyses reveal that the columnar grains in the MZ of the 100 W specimen could inherit orientations existing in the matrix while lower laser powers promote the formation of more nuclei with scattered orientations to grow to be granular grains in the MZ. Hardness tests reveal that the MZs of all laser-treated specimens are softer than the matrix probably due to both precipitate dissolution and grain coarsening.
关键词： pulsed laser surface treatment,hardness,grain boundaries,Inconel 718 alloy,electron backscatter diffraction
更新于2025-09-16 10:30:52