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High Temperature Oxidation and Wear Resistance of In Situ Synthesized (Ti3Al?+?TiB)/Ti Composites by Laser Cladding
摘要： (Ti3Al + TiB)/Ti composites were prepared on Ti6Al4V by laser cladding. The microstructures of the coatings were analyzed; the high temperature wear and oxidation properties of the coatings were investigated and compared with Ti6Al4V. Ti3Al and TiB particles were in situ formed through the reaction between Ti and AlB2. The reinforcements exhibited some crystallographic orientation relationships with a-Ti matrix, and a semi-coherent interface (Ti3Al) or a coherent interface (TiB) was obtained. The weight gain of the coating under each combination of temperature and time condition was 20 to 30 pct of the value of Ti6Al4V under the same experimental parameters. A denser and well-bonded TiO2 + Al2O3 layer was formed, effectively hindering the oxygen diffusion compared with the TiO2 layer on Ti6Al4V. EBSD result showed that the Al2O3 mainly assembled into clusters and located close to the interface while the outer area of the oxidation layer was mainly TiO2. The friction coefficients and wear losses of the coatings were lower than those of the substrates at 300 °C to 750 °C. The oxidation was a crucial factor affecting the wear performance at high temperatures. The protective effect of the TiO2 + Al2O3 layer and the formation of transfer films on the worn surface contributed to the improved wear resistance of the coating.
关键词： TiB,Laser Cladding,Wear Resistance,Ti Composites,In Situ Synthesized,High Temperature Oxidation,Ti3Al
更新于2025-11-28 14:24:20
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Laser in-situ synthesis of high aspect ratio TiB fiber bundle reinforced titanium matrix composite coating
摘要： In this study, coatings are fabricated with laser cladding technique on titanium alloy substrate using TiB2 powder (0.5 μm, 5 μm and 50 μm) as the cladding materials. The effects of different TiB2 particle sizes and different laser powers on the microstructure of laser cladding layer are investigated. The results reveal that the cladding layer of high aspect ratio TiB fiber bundle is formed when using 0.5 μm TiB2 as the cladding material under the condition of high laser power (2.5 kW) of TiB fiber bundle are formed when using 5 μm and 50 μm TiB2 as the cladding materials under the condition of different laser powers. Combined with the evolution of microstructure in the cladding layers, the formation mechanism of high aspect ratio TiB fiber bundle is discussed. Meanwhile, the cladding layer of high aspect ratio TiB fiber bundle exhibits the advantages of high hardness and high wear resistance, and the predominant wear mechanisms of TiB fiber bundle are cutting and fracture.
关键词： TiB fiber bundle,Microstructure,Wear,Laser cladding,Hardness
更新于2025-11-28 14:24:20
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Computational and Experimental Investigation of Micro-Hardness and Wear Resistance of Ni-Based Alloy and TiC Composite Coating Obtained by Laser Cladding
摘要： The influence of processing parameters on the micro-hardness and wear resistance of a Ni-based alloy and titanium carbide (TiC) composite cladding layer was studied. Mathematical models were developed to predict the micro-hardness and wear resistance of the cladding layer by controlling the laser cladding processing parameters. Key processing parameters were the laser power, scanning speed, gas flow, and TiC powder ratio. The models were validated by analysis of variance and parameter optimization. Results show that the micro-hardness is positively correlated with laser power and TiC powder ratio, where the TiC powder ratio shows the most significant impact. The wear volume decreased with an increasing TiC powder ratio. The targets for the processing parameter optimization were set to 62 HRC for micro-hardness and a minimal volume wear. The difference between the model prediction value and experimental validation result for micro-hardness and wear volume were 1.87% and 6.33%, respectively. These models provide guidance to optimize the processing parameters to achieve a desired micro-hardness and maximize wear resistance in a composite cladding layer.
关键词： Ni35A + TiC composite,laser cladding,central composite design,wear resistance,micro-hardness
更新于2025-11-28 14:24:20
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High temperature wear performance of laser cladding Co06 coating on high-speed train brake disc
摘要： Abnormal wear sometimes occurs on the high speed train brake disc surface in winter time. In this paper, Co-based alloy powders were deposited by laser cladding technology to improve the wear resistance of train brake discs. Sliding wear at room temperature, 200℃, 400℃ and 600℃ were conducted to investigate the wear behavior. Microstructure, hardness, and phase composition of Co06 cladding layers were also studied. The results showed that Co06 cladding layer exhibited better wear resistance than the substrate, with different wear mechanisms at high temperatures. Co06 cladding layers also exhibited better high temperature oxidation resistance than the substrate. Cr23C6 played a significant role in anti-friction.
关键词： high temperature wear behavior,laser cladding,high speed train,brake disc
更新于2025-11-28 14:24:20
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Wear and Corrosion Resistance of Al0.5CoCrCuFeNi High-Entropy Alloy Coating Deposited on AZ91D Magnesium Alloy by Laser Cladding
摘要： In order to improve the wear and corrosion resistance of an AZ91D magnesium alloy substrate, an Al0.5CoCrCuFeNi high-entropy alloy coating was successfully prepared on an AZ91D magnesium alloy surface by laser cladding using mixed elemental powders. Optical microscopy (OM), scanning electron microscopy (SEM), and X-ray diffraction were used to characterize the microstructure of the coating. The wear resistance and corrosion resistance of the coating were evaluated by dry sliding wear and potentiodynamic polarization curve test methods, respectively. The results show that the coating was composed of a simple FCC solid solution phase with a microhardness about 3.7 times higher than that of the AZ91D matrix and even higher than that of the same high-entropy alloy prepared by an arc melting method. The coating had better wear resistance than the AZ91D matrix, and the wear rate was about 2.5 times lower than that of the AZ91D matrix. Moreover, the main wear mechanisms of the coating and the AZ91D matrix were different. The former was abrasive wear and the latter was adhesive wear. The corrosion resistance of the coating was also better than that of the AZ91D matrix because the corrosion potential of the former was more positive and the corrosion current was smaller.
关键词： laser cladding,wear,AZ91D magnesium alloy,high-entropy alloy coating,corrosion
更新于2025-11-21 11:24:58
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Microstructure and Wear Resistance of 62Cu-38Zn Brass with Bionic Coupling Units Treated by Laser Cladding
摘要： In order to improve the wear resistance of 62Cu-38Zn brass, bionic coupling units were fabricated by laser cladding using Ni-based, Fe-based and Co-based self-fluxing alloy powders. The microstructures, chemical composition and mechanical properties of the units were studied in this paper. Wear resistance of samples was examined by dry sliding wear. Good metallurgical bonding between the unit and substrate was obtained, and fine dendritic microstructure was resulted in the unit zone, which proved marked availability of laser cladding on brass. Laser cladding treatments with different self-fluxing alloy powders were beneficial to reinforcing the surface of brass and then improved its wear resistance with various results. The Ni-based alloy powders led to the best wear resistance amongst the all samples.
关键词： wear resistance,laser cladding,bionic coupling units,microstructure,62Cu-38Zn brass
更新于2025-11-21 11:18:25
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Velocity-dependent wear behavior of phosphate laser glass
摘要： Using a reciprocating sliding tribometer, the velocity-dependent wear behaviors of phosphate laser (PL) glass were investigated in dry and humid air. The experimental results show that the velocity dependence of wear in PL glass is very sensitive to the presence of water. In dry air, the velocity-dependent wear of PL glass shows fracture-dominated damage behavior. With increasing velocity, the Hertzian cracks increase ?rst and then tend to saturation. Simultaneously, the material-removal volume also increases ?rst and then keeps almost unchanged. However in humid air, the wear mechanism transforms into tribochemistry-controlled wear process, and almost no crack forms on glass surface for various velocities. With increasing velocity, the stress-enhanced hydrolysis becomes weaker and material-removal volume of PL glass decreases sharply. These results may help understand the surface damage and material removal of phosphate laser glass during machining and serving in various conditions.
关键词： Water,Phosphate glass,Velocity,Crack,Tribochemical wear
更新于2025-11-21 11:18:25
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Scratch resistance and damage mechanism of laser remelted thermally sprayed ceramic coating
摘要： Scratch resistance of plasma sprayed and laser remelted alumina and chromia coatings were assessed under constant and variable load. Failure load and cohesive strength of the coatings increased up to 65% and 94%, respectively upon laser remelting. The scratch wear resistance increased up to 88%. This is attributed to an improvement in hardness, elastic modulus and indentation fracture toughness of the remelted coatings. Upon laser remelting, lamellar microstructure of thermally sprayed coating was transformed into a columnar microstructure. A phase change from γ-alumina to α-alumina also occurred. Principal mechanisms of failure of the coatings were plastic deformation, tensile cracking, and spallation. In both types of coatings, a subsurface crack was found to grow in a direction parallel to the scratch. Propagation of this crack to the surface produced spallation of the coating. In the ball on disc test, the coatings were found to fail by splat delamination and radial cracking. The wear coefficients of the laser remelted chromia and alumina coating, respectively were 80% and 72% lower than those of the as-sprayed coatings.
关键词： radial crack,splat delamination,laser remelting,chromia,scratch wear
更新于2025-11-21 11:18:25
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A Review on Recent Trends in Surface Coatings
摘要： Corrosion of the components is a predominant factor which controls the life of metallic parts. Metals parts of various structures are often subjected to damage due to corrosion driven failures causing loss of functionality and dimensions. In order to reduce corrosion, there are two ways one is introducing new materials and the other is improving the existing materials by adding alloying materials or by surface coating techniques. Surface coatings are a feasible way to enhance the corrosion resistance of metallic materials, thus expanding the life span of the metal components. Aim of this paper is to draw comparison between various coating techniques and analyze which surface coating technique and coating materials improves the corrosion resistance of the materials. Further, in this review paper coat materials on the base material by mostly cold spray and plasma spray techniques. So, these two surface coating modification techniques are discussed in detail.
关键词： coatings,Corrosion,wear
更新于2025-09-23 15:23:52
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Identifying Experimental Tool Use Through Confocal Microscopy
摘要： Characterizing use-wear traces quantitatively is a valid way to improve the capacity of use-wear analysis. This aim has been on specialists’ agenda since the beginning of the discipline. Micropolish quantification is especially important, as this type of trace allows the identification of worked materials. During the last decade, confocal microscopy has been used as a promising approach to address this question. Following previous efforts in plant microwear characterization (Ibá?ez et al. Journal of Archaeological Science, 48, 96–103, 2014; Journal of Archaeological Science, 73, 62–81, 2016), here we test the capacity of the method for correctly grouping experimental tools used for working eight types of materials: bone, antler, wood, fresh hide, dry hide, wild cereals, domestic cereals, and reeds. We demonstrate, for the first time, that quantitative texture analysis of use-wear micropolish based on confocal microscopy can consistently identify tools used for working different contact materials. In this way, we are able to move toward using texture analysis as part of the standard functional analysis of prehistoric instruments.
关键词： Lithic tools,Use-wear,Confocal microscopy,Experimentation
更新于2025-09-23 15:23:52