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- 2020
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- fast processes in solids
- femtosecond interferometry
- femtosecond laser radiation
- Materials characterization
- laser additive manufacturing
- selective laser sintering
- Additive manufacturing
- selective laser melting
- plasmonic nanostructures
- melt
- Optoelectronic Information Science and Engineering
- Mechanical Engineering
- Electronic Science and Technology
- NXP Semiconductors
- Prokhorov General Physics Institute, Russian Academy of Sciences; National Research Nuclear University MEPhI
- University of Johannesburg
- Université Grenoble Alpes
- Université de Toulouse
- Vladimir State University
- SCREEN SPE
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Experimental Development of Dual Phase Steel Laser-arc Hybrid Welding and its Comparison to Laser and Gas Metal Arc Welding
摘要： Dual phase DP600 steels have been used in many automobile structures and laser welding has been the standard method for the joining of different sections. This work proposed a comparison between laser welding with arc welding (GMAW) and with hybrid laser-arc welding in order to access the microstructures and the mechanical behavior. The laser and hybrid welds are competitive in terms of microstructure and mechanical behavior, presenting both acceptable and tough welds. The maximum ductility of the laser and hybrid welds are very similar, around 14%, and near to the values observed in the base material. The GMAW presents low ductility due to the softening caused by tampering of the martensite, and thus is unacceptable as the welding procedure.
关键词： Hybrid laser-GMAW welding,GMAW welding,Dual phase steels,Laser beam welding
更新于2025-11-28 14:24:20
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Investigation of strengthening mechanism of commercially pure titanium joints fabricated by autogenously laser beam welding and laser-MIG hybrid welding processes
摘要： In this study, in order to achieve a better understanding of the strengthening mechanism in the commercially pure (CP) Ti welds, autogenously laser beam and laser-MIG hybrid welding of 4.2 mm thick CP-Ti plates were performed and the correlation between microstructure, texture distribution and the mechanical properties were systematically investigated. Microstructural coarsening and increase in microhardness were observed in the HAZ and WZ. The tensile test results suggested the base metal was the weak point of the joint for both welding conditions. The EBSD observations confirmed that a large number of 1012 and 1122 twin grains occurred in the HAZ and WZ of both welded joints, while a higher concentration of these twin grains were found in the laser-MIG hybrid joints. High concentration of the twin grain boundaries can act as barrier to stop dislocation slip during deformation and therefore contribute to the strengthening of the welds. The existence of very small twin grains and acicular α phase in HAZ and WZ would equivalently reduce the averaged grain size and therefore induce an increase in strength based on Hall-Petch’s law. In addition, the averaged Schmid factor of BM is higher than that of the WZ and HAZ in both welding joints suggesting that the grain boundary sliding will take place preferably in BM during deformation so that the necking and fracture occurred in base metal during tensile tests of both welding joint specimens.
关键词： Texture,Mechanical property,Laser-MIG hybrid welding,Strengthening mechanism,Commercially pure titanium,Laser beam welding,Microstructure
更新于2025-11-28 14:24:20
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Laser cooling arc plasma effect in laser-arc hybrid welding of 316L stainless steel
摘要： Current laser-plasma interaction theory supports that the plasma energy e.g. electron temperature would increase by the effect of inverse bremsstrahlung (IB) absorption, when a laser beam passed through the plasma. However, in this paper, we found an interesting laser cooling arc plasma effect (LCAPE) during kilo-Watt fiber laser-TIG hybrid welding. Based on theoretical modelling and experiments, we observed that a temperature decrease of more than 5000 K at the tail of the argon plasma occurred under different process parameters during hybrid welding of 316L stainless steel. We proposed the LCAPE is caused by the laser-induced metal vapor. The mechanism mainly includes the convection cooling and enhanced radiation of the arc plasma by the metal vapor. Our findings could broaden the theory of laser-plasma interaction and provide a theoretical reference to the modulation and control of plasma in industries.
关键词： Cooling effect,Stainless steel,Laser-arc hybrid welding,Arc plasma,Fiber laser
更新于2025-11-28 14:24:20
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Research on the “∞”-shaped laser scanning welding process for aluminum alloy
摘要： To solve the problems of poor quality and insu?cient joint strength of aluminum alloy weld, a laser scanning welding test platform for aluminum alloy was built. Taking the butt welding of 5052 aluminum alloy with 5 mm and 3 mm thick specimens as the research objects, the study of a “∞”-shaped laser scanning welding process was conducted, and the similarities and di?erences between the welding process and that of single pass laser welding were compared. The in?uence of “∞”-shaped laser scanning welding parameters on the weld formation was investigated by the factor variable method. The change of the surface morphology and dynamic evolution of the molten pool was observed by a high-speed camera system. The optimal combination of the welding parameters was obtained by an orthogonal test. The research showed that the “∞”-shaped laser scanning welding pool had good stability and a good weld quality. Under suitable welding parameters, the length and width of the molten pool could be increased signi?cantly compared with those of the single pass laser welding. The growth rate of the length and width could reach 110.19% and 57.69%, respectively. The surface of the weld was evenly distributed with dense ?sh scales, and the porosity was less than 1%. The tensile strength of the specimen could reach 205.242 MPa, which was 93% that of the base metal; the topography of fracture was full of dimples, and the metallographic structure of the weld was ?ne and distributed with equiaxed dendrites.
关键词： Weld appearance,Weld performance,Laser technique,“∞”-shaped laser scanning welding,Molten pool characteristics
更新于2025-11-28 14:24:20
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Influence of processing parameters on the microstructure and tensile property of 85 W-15Ni produced by laser direct deposition
摘要： The plate-like shape 85W-15Ni parts were produced by laser direct deposition technology with different processing parameters (laser power and scanning speed). The influence of processing parameters and their corresponding laser energy density on the microstructural characterization, phase composition and tensile property of 85W-15Ni samples was investigated. The results show that the relative density of samples increased with the laser energy density and the densification trend started to slow as the laser energy density reached 380-400 J/mm3, though the highest density value was obtained with laser energy of 425 J/mm3. With the increase of laser energy density, more disorder and fine W dendrites existed at the bonding region between deposition layers and more W-W grain boundaries formed at the central region of the layer. The 85W-15Ni samples produced with different processing parameters consisted of W and γ-Ni phase. To improve the tensile property, it is necessary to increase the laser energy density to obtain denser structure and reduce the residual pores or gaps. However, the excessive laser energy density resulted in the formation of more W-W grain boundaries that were detrimental to the tensile property. The best tensile properties were obtained at the laser energy density of 395 J/mm3.
关键词： 85W-15Ni,Laser direct deposition,Tensile property,Laser energy density,microstructural characterization
更新于2025-11-28 14:24:20
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Effects of tilt angle between laser nozzle and substrate on bead morphology in multi-axis laser cladding
摘要： Laser cladding has been increasingly used for repairing and remanufacturing critical and high-value components due to its unique benefits such as high solidification rates and a small heat-affected zone. In laser cladding, tilt angle between a laser nozzle and a substrate has a significant impact on deposited bead morphology. To ensure the quality of laser cladding, the effects of tilt angle on bead morphology are investigated in this study. An analytical model is introduced to predict bead shapes for three tilting postures. In the first case, a substrate remains horizontal while the nozzle is tilted. All three parameters, including width, height, and peak point offset, will be influenced by the laser beam power distribution. In the second case, a substrate is tilted while the laser nozzle is kept axial to the substrate’s normal, the peak point offset will ascend along with the increasing of the tilt angle (gravity effect). In the third case, the laser nozzle remains vertical while the substrate is tilted, which leads to variations of cladding width, cladding height, and especially peak point shifting value. These parameters will be dependent on the integrated effect of gravity and the laser beam power distribution. A set of experiments is conducted to demonstrate the effectiveness of the proposed model. This study illustrates that the variation of cladding width and height with the tilt angle can be accurately calculated by the predictive model, and that the peak point shifting value is roughly smaller than 5% of cladding width when the tilt angle is less than 30°. These findings show that trajectory planning of multi-axis laser cladding can be optimized using an acceptable range of tilt angle between the laser nozzle and substrate.
关键词： Bead morphology,Laser beam power distribution,Laser cladding,Tilting posture,Gravity effect
更新于2025-11-28 14:24:20
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Inline weld depth measurement for high brilliance laser beam sources using optical coherence tomography
摘要： As a result of the rapidly growing importance of applications in electro mobility that require a precisely defined laser weld depth, the demand for inline process monitoring and control is increasing. To overcome the challenges in process data acquisition, this paper proposes the application of a novel sensor concept for deep penetration laser beam welding with high brilliance laser sources. The experiments show that optical coherence tomography (OCT) can be used to measure the weld depth by comparing the distance to the material surface with the distance to the keyhole bottom measured by the sensor. Within the presented work, the measuring principle was used for the first time to observe a welding process with a highly focused laser beam source. First, a preliminary experimental study was carried out to evaluate the influence of the angle of incidence, the material, and the weld joint geometry on the quality of the sensor signal. When using a multimode fiber laser with a focus diameter of 320 μm, the measurements showed a distinct behavior for aluminum and copper. The findings about the measurement signal properties were then applied to laser beam welding with a single-mode fiber laser with a spot diameter of only 55 μm. The spot diameter of the OCT measuring beam was about 50 μm and thus only slightly smaller than that of the single-mode processing beam. A wide variety of tests were carried out to determine the limits of the measurement procedure. The results show that the application of OCT allows inline monitoring of the weld depth using both a multimode and a highly focused single-mode laser beam. In addition, various influences on the signal were identified, e.g., the material-specific melt pool dynamics as well as several characteristic reflection and absorption properties.
关键词： high brilliance laser beam sources,weld depth measurement,optical coherence tomography,laser beam welding
更新于2025-11-28 14:24:20
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Enhancement of weld strength of laser-welded joints of AA6061-T6 and TZM alloys via novel dual-laser warm laser shock peening
摘要： In this paper, an experimental study is presented on an investigation to improve the weld strength of laser-welded joints via post-processing by warm laser shock peening (wLSP). A dual-laser setup was utilized to simultaneously heat the sample to a prescribed temperature and to perform the wLSP process on the laser-welded joints of AA6061-T6 and TZM alloys. Joints in overlap and bead-on-plate configurations were created by laser welding by a high-power fiber laser and post-processed with wLSP. The tensile tests carried out on wLSP-processed AA6061-T6 samples demonstrate an enhancement in the strength by about 20% over as-welded samples and the ductility of samples processed by wLSP improved by 30% over as-welded samples. The bead-on-plate (BOP) welds of TZM alloy processed with wLSP demonstrated an enhancement in strength by about 30% and the lap welds processed with wLSP demonstrated an increase in the joint strength by 22%. Finite element analysis revealed that the depth and magnitude of compressive stresses imparted by wLSP were greater than room temperature laser shock peening (rtLSP), which contributed to the enhancement of the joint strength for processed samples.
关键词： Al6061,Warm laser shock peening,Strength improvement,Laser welding,TZM
更新于2025-11-28 14:24:20
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Simplification and experimental investigation of geometrical surface smoothness model for multi-track laser cladding processes
摘要： The formation of large area parts requires construction of multi-track laser cladding layers which are significantly influenced by the overlapping coefficient. The geometrical model of optimal overlap ratio to obtain least surface fluctuation of multi-track claddings is derived into a simpler form in terms of the aspect ratio of single-track clads. The error analysis further demonstrates the effectiveness of these models. Multi-track single layer claddings are fabricated at a series of overlap ratios under two process conditions. The surface states of cladding layers are then evaluated by two types of smoothness definitions with two fitting methods to study the optimal overlap ratios. The results show that the experimental optimum conditions identified by two methods are slightly different from each other. The theoretical prediction is in good agreement with the experimental one when the aspect ratio is great enough to support the model assumptions.
关键词： Laser cladding,Multi-track clads,Overlap ratio,Geometrical model,Surface smoothness
更新于2025-11-28 14:24:20
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Microstructure and properties of high strength and high conductivity Cu-Cr alloy components fabricated by high power selective laser melting
摘要： Although different kinds of metal materials have been built in the past years, it is difficult to fabricate the components of copper alloys with high strength and high conductivity due to their high reflectivity and thermal conductivity. In this paper, Cu-Cr alloy with high strength and high conductivity was successfully manufactured by high laser power selective laser melting. The microstructure, mechanical properties and conductivity were studied and compared before and after the heat treatment. The microstructure of the as-built sample was columnar grains with very fine cellular sub-structures and precipitates of Cr and Cr2O3. After heat treatment, the Cr particles precipitated from Cu matrix, resulting in simultaneous increase in strength and conductivity. The ultimate tensile strength of 468 MPa, yield strength of 377.33 MPa, and electrical conductivity of 98.31% IACS were achieved, which is even better than the samples fabricated by rolling with post heat treatment.
关键词： Cu-Cr alloy,Electronic conductivity,Laser processing,Microstructure,Mechanical properties
更新于2025-11-28 14:24:20