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Improving precision in the prediction of laser texturing and surface interference of 316L assessed by neural network and adaptive neuro-fuzzy inference models
摘要: Laser-based surface texturing provides highly controlled interference fit between two parts. In this work, artificial intelligence-based models were used to predict the surface properties of laser processed stainless steel 316 samples. Artificial neural network (ANN) and adaptive neuro-fuzzy inference system (ANFIS) were used to predict the characteristics of laser surface texturing. The models based on feedforward neural network (FFNN) were developed to examine the effect of the laser process parameters for surface texturing on 316L cylindrical pins. The accuracy of the models was measured by calculating the root mean square error and mean absolute error. The reliability of the ANFIS and FFNN models for the output prediction of the laser surface texturing (LST) system were investigated by using the data measured from experiments based on a 3^3 factorial design, with main processing parameters set as laser power, pulse repetition frequency, and percentage of laser spot overlap. The relative assessment of the models was performed by comparing percentage error prediction. Finally, the impact of input data was examined using predicted response surface plots. Results showed that ANFIS prediction was 48% more accurate compared with that provided by the FFNN model.
关键词: Artificial neural network,Adaptive neuro-fuzzy inference system,Laser texturing
更新于2025-09-19 17:13:59
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Hierarchical Micro/Mesoporous Copper Structure with Enhanced Antimicrobial Property via Laser Surface Texturing
摘要: Copper (Cu) and its alloys have been shown to eradicate a wide range of multidrug-resistant microbes upon direct contact. In this study, a facile one-step laser texturing (LT) process is demonstrated to effectively enhance the bactericidal properties of copper surfaces via concurrent selective modification of surface topography and chemistry of laser textured copper (LT-Cu). Surface morphology and elemental composition are analyzed via field emission scanning electron microscopy (FE-SEM), energy-dispersive X-ray spectroscopy (EDX), and Raman spectroscopy. Surface area and pore size of LT-Cu is determined by Barrett–Joyner–Halenda (BJH) and Brunauer–Emmett–Teller (BET) analysis. It reveals direct formation of mesoporous structures with higher surface oxide (Cu2O and CuO), which provide a highly stable superhydrophilic property to the LT-Cu surfaces. The antibacterial properties of LT-Cu are tested against pathogenic bacterial strains with different concentrations including Pseudomonas aeruginosa, and methicillin-resistant Staphylococcus aureus (MRSA USA300) at 105 CFU mL?1, and Escherichia coli and Staphylococcus aureus at high bacterial concentrations of 108 CFU mL?1 using standard contact killing tests. The analysis shows that LT-Cu needs 40, 90, 60, and 120 min to completely eradicate the respective bacterial strain. The LT-Cu causes membrane damage to the bacterial cells immediately after exposure. Furthermore, the biocompatibility of LT-Cu is investigated by in vitro immune-staining assays with mammary stromal fibroblasts and T4-2 cells.
关键词: laser texturing,copper,hydrophilic,antibacterial,contact killing,copper oxide
更新于2025-09-19 17:13:59
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Fabrication of controllable wettability of crystalline silicon surfaces by laser surface texturing and silanization
摘要: This paper aims to explore the e?ects of laser surface texturing and chemical modi?cations by silanization on the wettability of silicon surfaces. To e?ectively prepare super-hydrophobic surfaces on silicon, a process using laser texturing with following silanization treatment is used to modify the surface. The surface wettability is evaluated by water contact angle (WCA). To ascertain the e?ect of laser texturing on wettability, the morphological and metallurgical modi?cations of the surface were investigated by scanning electron microscopy (SEM), white light confocal microscope and X-ray photoelectron spectroscopy (XPS). It is found that the fresh laser-processed silicon surface is super-hydrophilic, which is in line with the Wenzel model. A super-hydrophobic surface with a WCA > 150° was successfully obtained after silanization treatment. Silanization by a concentration of 0.72 wt% 1H, 1H, 2H, 2H-per?uorodecyltrichlorosilane with 2 h of immersion time was found to be the most e?ective condition for achieving super-hydrophobic silicon surfaces. The e?ects of acids, alkalis and salts on wettability have also been assessed. The results indicate that as-prepared silicon samples with a ?uoride coating can be normally used in acid condition but not suitable for use in alkaline and salty environments.
关键词: Laser texturing,Wettability,Silanization,Alkalinity,Silicon,Acidity,Salinity
更新于2025-09-16 10:30:52
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Effect of the surface texturing treatment with Nd: YAG laser on the wear resistance of CoCr alloy
摘要: The present work aims to explore the tribological behavior of the laser texturing process with different patterns on a Co based alloy using a pulsed Nd: YAG laser. Different parameters such as peak power, speed and spot diameter of the laser were explored for the experimental setting. The microstructural analysis was performed using scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and nanoindentation tests. The influence of the different textured patterns of the tribological performance tested with a pin-on-disc tribometer under lubricated sliding condition was evaluated. The results showed that typical interdendritic structures in the as-cast CoCr alloy condition were refined due to the heat input and fast cooling rate during the laser treatment. The refined microstructure showed less volumetric loss resulting in a increment of wear resistance and a better tribological performance than as-cast alloy. The correlation among laser parameters, microstructural effect and their influence in wear resistance is discussed.
关键词: Nd: YAG laser,laser texturing,CoCr alloy,tribological behavior,wear resistance
更新于2025-09-12 10:27:22
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Laser Marked and Textured Biomaterial Evaluated by Mott- Schottky Technique
摘要: The effect of an optical fiber laser marking and texturing techniques on the surface of the ISO 5832-1 stainless steel via the Mott-Schottky approach was evaluated in this work. This is one of the most commonly used biomaterial for permanent implants manufacture. It was found that the pulsed laser treatment increases the susceptibility to corrosion by changes on the roughness, microstructure and surface chemical composition; which affect the surface passivity, comparatively to the non treated biomaterial. In this study, the Mott-Schottky technique was very sensitive to identify the effect of the type of surface treatment, marking and texturing, according to the laser pulse frequency modification on the electronic properties of the oxide layer. The change in the semiconductors behavior was the main procedure proposed to explain the increased susceptibility to localized corrosion associated to the areas affected by the Yb optical fiber laser engraving and texturing process.
关键词: electrochemistry,laser,texturing,Biomaterial,marking
更新于2025-09-12 10:27:22
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Production of a laser textured 316L stainless steel reinforced with CuCoBe + diamond composites by hot pressing: Influence of diamond particle size on the hardness and tribological behaviour
摘要: Two composite blends of CuCoBe and synthetic diamond with different particle sizes, (0.1-0.5 μm and 40-60 μm), were obtained by mechanical alloying and were used as a reinforcement of a laser textured 316L stainless steel in this work. Consolidation/sintering of the powders was conducted by hot pressing. From all the samples studied, the 316L stainless steel reinforced with the CuCoBe + diamond (40-60 μm) composite presented the lowest values of specific wear rate and coefficient of friction (5.83 x 10-7 mm3/N.m and 0.14, respectively), showing the potential of this material in applications where good tribological behaviour is required, e.g. for the fabrication of improved automotive piston rings.
关键词: laser texturing,Diamond composites,tribological behaviour,hot pressing
更新于2025-09-12 10:27:22
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Investigation of the effects of femtosecond laser metal surface texturing on bonding of PA?6 to steel
摘要: This paper investigates the effects of femtosecond laser surface texturing on the interfacial bond strength of steel and a thermoplastic polymer PA?6 film. Ultimately the textures will be used for hybrids that are manufactured using a near-infrared (NIR) laser-assisted automated tape placement (ATP) process and carbon fibre / PA?6 composites, therefore the NIR absorptance of the textured metal substrate is also of interest. To identify the influence of different surface structures on the bonding strength, lap shear samples were manufactured with laser textures varying in pulse length, hatch distance and ablated depth and tested by ASTM D 3165. The surface structures were analysed with white light interferometry (WLI) and scanning electron microscopy (SEM). Additional optical measurements in the infrared radiation range of 900 nm to 1100 nm were executed with a spectrophotometer to evaluate the laser absorptance for the NIR automated tape placement process. The lap shear strength increased to the highest value of 31.9 MPa with a tooth shaped laser texture using a 275 fs laser pulse width, a hatch distance of 600 μm an ablated depth of 40 μm. Also the absorptance for this sample increased by approximately 13% to 73% compared to the unprocessed pickled steel.
关键词: interfacial bond strength,metal-composite hybrid,optical properties,thermoplastic composite,laser texturing
更新于2025-09-12 10:27:22
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Surface topography following pulsed laser texturing: Implications for adhesion and wettability
摘要: A model for predicting surface topography following nanosecond pulsed laser texturing of metals is applied to calculating the areal surface roughness, Sa, average ablation depth, Da, and Wenzel roughness factor or adhesion area ratio, r, for a range representative cases relating to adhesion and wettability. Optimisation of the laser scanning strategy, number of laser passes and focused spot size is performed by considering the ratio of increases in Sa and r with respect to the average ablation depth: ???? ????? values of ???? ????? focused spot size in both the scanning and lateral directions. Increases in Sa, r and ???/???? can be achieved by performing multiple laser passes, while r and ???/???? can be increased independently of Sa and ???? ????? by reducing the focused laser spot size. These results suggest that r and Sa can be optimised effectively and independently in line with a given application. Finally, laser texturing experiments are performed on AA 6082 aluminium alloy and 316L austenitic stainless steel specimens with the aim of confirming model outcomes, after which tensile tests are performed on adhesive-bonded joints prepared with the same laser treatments. Further to demonstrating the benefits of laser texturing, it is shown that optimum results are not necessarily associated with a single value of Sa or r, but are instead a compromise between maximising these parameters and limiting the ablated volume.
关键词: Adhesion,Topography,Surface Roughness,Laser Texturing,Wetting
更新于2025-09-11 14:15:04