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Investigation of strengthening mechanism of commercially pure titanium joints fabricated by autogenously laser beam welding and laser-MIG hybrid welding processes
摘要： In this study, in order to achieve a better understanding of the strengthening mechanism in the commercially pure (CP) Ti welds, autogenously laser beam and laser-MIG hybrid welding of 4.2 mm thick CP-Ti plates were performed and the correlation between microstructure, texture distribution and the mechanical properties were systematically investigated. Microstructural coarsening and increase in microhardness were observed in the HAZ and WZ. The tensile test results suggested the base metal was the weak point of the joint for both welding conditions. The EBSD observations confirmed that a large number of 1012 and 1122 twin grains occurred in the HAZ and WZ of both welded joints, while a higher concentration of these twin grains were found in the laser-MIG hybrid joints. High concentration of the twin grain boundaries can act as barrier to stop dislocation slip during deformation and therefore contribute to the strengthening of the welds. The existence of very small twin grains and acicular α phase in HAZ and WZ would equivalently reduce the averaged grain size and therefore induce an increase in strength based on Hall-Petch’s law. In addition, the averaged Schmid factor of BM is higher than that of the WZ and HAZ in both welding joints suggesting that the grain boundary sliding will take place preferably in BM during deformation so that the necking and fracture occurred in base metal during tensile tests of both welding joint specimens.
关键词： Texture,Mechanical property,Laser-MIG hybrid welding,Strengthening mechanism,Commercially pure titanium,Laser beam welding,Microstructure
更新于2025-11-28 14:24:20
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Microstructure and properties of high strength and high conductivity Cu-Cr alloy components fabricated by high power selective laser melting
摘要： Although different kinds of metal materials have been built in the past years, it is difficult to fabricate the components of copper alloys with high strength and high conductivity due to their high reflectivity and thermal conductivity. In this paper, Cu-Cr alloy with high strength and high conductivity was successfully manufactured by high laser power selective laser melting. The microstructure, mechanical properties and conductivity were studied and compared before and after the heat treatment. The microstructure of the as-built sample was columnar grains with very fine cellular sub-structures and precipitates of Cr and Cr2O3. After heat treatment, the Cr particles precipitated from Cu matrix, resulting in simultaneous increase in strength and conductivity. The ultimate tensile strength of 468 MPa, yield strength of 377.33 MPa, and electrical conductivity of 98.31% IACS were achieved, which is even better than the samples fabricated by rolling with post heat treatment.
关键词： Cu-Cr alloy,Electronic conductivity,Laser processing,Microstructure,Mechanical properties
更新于2025-11-28 14:24:20
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Vibration parameters optimum of 316L steel laser welding under high frequency micro-vibration condition
摘要： High frequency micro vibration combined with laser was applied in the laser welding process parameters were chosen by comparison of weld geometry. In detail, laser power(P) is 2.5kW, welding speed(V) is 1.2m / min, defocusing amount(DA) is -5mm. Three parameters including frequency(F), vibration acceleration(A) and angle(θ) were changed according to the orthogonal test scheme. The microstructure and the tensile properties of the welded joint were compared and analyzed. The morphology of weld tail was analyzed to describe hole stability. It was found that micro-structure and mechanical of joint was significantly influenced by A and F. In the case of vibration resonance, the higher the F, the better the ultimate tensile strength(UTS), and the higher the hardness. When F was 1360 Hz, UTS was 602 MPa. When A was increased from 10 to 60 m/s2, the UTS was improved by 10 MPa. HW and HL were even disappeared in a higher resonance state. Response surface analysis results showed that factors of F and A have significant effects on the width of weld. Width was increased by higher resonance state. It was obtained that optimum process parameters were F=1360 Hz, A= 60 m/s2 and θ = 90°. UTS was 602MPa, hardness was 214.5 Hv, and elongation was 40%. This is mainly due to the grain refinement strengthening.
关键词： Laser welding,Mechanical property,Parameter,Response surface,Vibration
更新于2025-11-28 14:24:20
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In-situ Measurements and Thermo-mechanical Simulation of Ti-6Al-4V Laser Solid Forming Processes
摘要： Residual stresses and distortions are two technical obstacles for popularizing the Additive Manufacturing (AM) technology. The evolution of the stresses in AM components during the thermal cycles of the metal depositing process is not yet clear, and more accurate in-situ measurements are necessary to calibrate and validate the numerical tools developed for its simulation. In this work a fully coupled thermo-mechanical analysis to simulate the Laser Solid Forming (LSF) process is carried out. At the same time, an exhaustive experimental campaign is launched to measure the temperature evolution at different locations, as well as the distortions and both the stress and strain fields. The thermal and mechanical responses of single-wall coupons under different process parameters are recorded and compared with the numerical models. Good agreement between the numerical results and the experimental measurements is obtained. Sensitivity analysis demonstrates that the AM process is significantly affected by the laser power and the feeding rate, while poorly influenced by the scanning speed.
关键词： Numerical simulation,Laser Solid Forming (LSF),Thermo-mechanical analysis,Additive manufacturing (AM),In-situ measurements of residual stresses
更新于2025-11-28 14:24:20
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Analysis of microstructure and mechanical strength of lap joints of TZM alloy welded by a fiber laser
摘要： The application of molybdenum alloys to structural components is severely limited due to their poor weldability with serious defects of porosity and joint embrittlement after welding despite their high melting temperature, hot strength and creep resistance. A systematical experimental study has been conducted to explore the potential of laser welding of 0.5 mm-thick Titanium-zirconium-molybdenum (TZM) alloy in a lap welding configuration. Porosity was found to be the most serious problem in the TZM laser lap welding process. Introducing an interface gap of 0.09 mm had the most positive effect in reducing the porosity compared to using helium gas, different shielding gas flow rates, adding alloy element and different heat input rate. With the use of 0.09 mm-interface gap, the porosity of the weld joint was reduced to 3%. The tensile stress of the bead on plate (BOP) welded joint could achieve about 60% that of the base metal. The fracture stress of the lap welded joint obtained by using 0.09 mm-interface gap in tensile-shear test was about 142 MPa. The porosity and embrittlement were responsible for the reduction of the strength and ductility of the welded joint.
关键词： Porosity,Mechanical property,Molybdenum alloy,Laser welding
更新于2025-11-28 14:24:20
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Analysis of properties laser welded RAK 40/70 steel sheets
摘要： Both, the ecological production and operation of vehicles demand using such materials for deformation zones’ structural parts, which show some specific properties and use innovative technologies to process them. Specific requirements for functionality (strength, stiffness, deformation work, fatigue properties) are closely linked to processability (formability). In the paper are presented results for multiphase TRIP steel RAK40/70 when welded by pulse solid-state fiber laser YLS-5000. Based on microstructure analysis in the fusion zone and heat affected zone the welding parameters were optimised. The influence of laser welding on the strength and deformation properties was verified by characteristics of strength, stiffness and deformation work, as they were calculated from mechanical properties measured by tensile test and three-point bending test. The knowledge gathered in the field of laser welding influence on the strength and deformation properties of multiphase TRIP steel RAK40/70 should help designers when design the lightweight structural parts of the car body.
关键词： mechanical properties,TRIP steel,RAK 40/70,microstructure,laser welding
更新于2025-11-28 14:24:20
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Influence of Technological Parameters of Direct Laser Deposition Process on the Structure and Properties of Deposited Products from Alloy Ti-6Al-4V
摘要： The technology of direct laser deposition is the most promising for using in various industries. One of the most interesting areas for using this technology is an aviation industry. Due to their unique properties, titanium alloys are widely used in the aircraft industry for gas turbine engine components. In this paper, the effect of DLD process parameters on defect formation and structure is considered. The influence of energy density on the mechanical properties of parts is determined.
关键词： Direct Laser Deposition,additive manufacturing,mechanical properties,Titanium alloys
更新于2025-11-28 14:24:20
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Microstructural Characteristics of Laser Metal Deposited Magnesium Alloy AZ31
摘要： Up to now, only a limited amount of metallic materials is investigated for laser additive manufacturing (LAM). However, the demand to widen the application possibilities by enlarging the range of materials for LAM is growing fast. By now, titanium and aluminium alloys are in the focus of research. In contrast, magnesium alloys are rarely used in the field of additive manufacturing, although they possess a low density in combination with a high specific strength. Currently, magnesium structures are mainly produced by casting but during the last years, the use of wrought alloys also increased. A reason for the rare use of magnesium alloys for LAM technologies might be the high flammability of magnesium powders. This difficulty can be avoided by using magnesium wire for laser metal deposition (LMD). In the present study, the microstructural characteristics of a LMD processed AZ31 magnesium alloy are investigated. For this purpose, optical microscopy and scanning electron microscopy were used. With the help of EDX and EBSD analysis, a change of the chemical composition and micro texture with structure height was identified. The relationship of microstructure and local mechanical properties was investigated with the help of Vickers micro hardness testing. Based on the obtained results it can be concluded that the microstructural characteristics of laser additive manufactured magnesium alloys differ from those of titanium and aluminium alloys. Thus, a wider application spectrum of LMD and magnesium alloys can be opened up.
关键词： laser metal deposition,local mechanical properties,microstructure,magnesium alloy,wire,microtexture
更新于2025-11-28 14:24:20
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Influence of Al-Si coating on microstructure and mechanical properties of fiber laser welded 22MnB5 steel
摘要： Fiber laser welding of as-received 22MnB5 steel with Al-10wt.%Si coating in butt configuration was performed. The influence of Al-Si coating on microstructure transformation and mechanical properties including tensile tests, fatigue tests and Erichsen cupping tests was investigated. Ferrite with Al enrichment (1.37 wt%) was found in the fusion zone (FZ) of coated welded joints with 15% area proportion, while nearly entire martensite structure composed the FZ in the case of de-coated joint. The strain localization was more likely to accumulate at the martensite/martensite interface rather than the ferrite/martensite interface due to the higher kernel average misorientation (KAM) values. Microhardness of the FZ in coated welded joints dropped by 50HV compared with that of de-coated welded joints. However, tensile properties were not affected since failure occurred at base metal (BM). Fatigue samples of coated welded joints showed better performance than the de-coated ones, suggesting that the ferrite in the FZ had positive effect on fatigue lives under cycling load conditions. The Erichsen cupping tests showed similar Erichsen values (5.60 mm and 5.67 mm) for de-coated and coated welded joints. An opposite effect of ferrite on Erichsen cupping tests was obtained. The peak force required for deformation dropped by 35% with Al-10wt.%Si coating.
关键词： Microstructure,Al-Si coating,Mechanical properties,Fiber laser welding,22MnB5 steel
更新于2025-11-28 14:24:20
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Graphene-Incorporated Soft Capacitor for Mechanically-Adjustable Electro-Optic Modulators
摘要： In addition to ultra-high capacity and speed in data management, future communication networks require enhanced performance via system reconfigurability under limited resources. Extremely high-speed operation renders optical data managing devices as excellent candidates to hybridize with current electronic devices; however, they still need tunability for system reconfiguration in an integrated scheme. We demonstrate an efficient electro-optic (EO) modulator that is mechanically tunable on a multiple optical waveguide system functioned with a soft capacitor structure incorporating graphene and poly(methyl methacrylate) (PMMA). The flexible capacitor that generates optical signals by temporal light absorption depending on electrical signals can be mechanically detached and re-attached from and onto a rigid surface of the waveguide. It provides either the on or off state of the modulating operation, and enables switching of the working waveguides following the reconfigured data routes. Quality-controlled graphene mainly provides the EO operation, and PMMA plays an important role as both the flexible dielectric layer in the capacitor and the passivation layer for graphene protection. The modulation effects of the manually prepared graphene-PMMA capacitor mechanically adjusted onto a side-polished optical fiber (D-shaped fiber) are investigated in terms of the extinction ratio (ER) of the transmitting light and the operational bandwidth. We successfully display an ER of the modulator up to 19.8 dB with a voltage control ranging from -50 V to 50 V. Its stable operation is verified with a modulation speed up to 2.5 MHz.
关键词： electro-optic modulator,mechanical tuning,graphene,tunable modulator,soft material
更新于2025-11-28 14:24:03