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Optimization of laser welding of DP780 to Al5052 joints for weld width and lap-shear force using response surface methodology
摘要： A laser welding of DP780 steel to Al5052 joint has been investigated to optimize the weld width and lap-shear force. Four types of steel-Al welded joints and fracture model have been proposed. Response surface methodology and central composite design were applied to develop mathematical relationships between the control parameters and the responses. Then, the validation and optimization experiments were carried out to check the models adequacy. The results show that there exists good consistency between the predicted and actual value. This indicates the developed models could predict the weld width and lap-shear force within the limits of the process parameters.
关键词： Steel-Al dissimilar alloys,Response surface methodology,Laser penetration welding
更新于2025-09-16 10:30:52
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Comparison and Identification of Suitable Multi-Response Optimization Technique for Laser Welding Process Parameters
摘要： In the present research work, comparison of four different multi-response optimization techniques viz., multi-response signal-to-noise ratio (MRSN), weighted signal-to-noise ratio (WSN), grey relational grade analysis (GRA) and the technique for order preference by similarity to ideal solution method (TOPSIS) have been applied in a case study of laser welding process for joining automotive gears of 16MnCr5 Alloy Steel. It has been observed that (MRSN) method gives the closest results and can be considered as the best suitable method for this case. The authors conclude that this approach could be applicable for any manufacturing application.
关键词： Power cost,Fraction Defective,Weld Depth,CO2 Laser,Taguchi quality Loss,Welding Speed,Laser Power,Alloy Steel 16Mn Cr5
更新于2025-09-16 10:30:52
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Transferability of Process Parameters in Laser Powder Bed Fusion Processes for an Energy and Cost Efficient Manufacturing
摘要： In the past decade, the sales of metal additive manufacturing systems have increased intensely. In particular, PBF-LB/M systems (powder bed fusion of metals using a laser-based system) represent a technology of great industrial interest, in which metallic powders are molten and solidified layer upon layer by a focused laser beam. This leads to a simultaneous increase in demand for metallic powder materials. Due to adjusted process parameters of PBF-LB/M systems, the powder is usually procured by the system’s manufacturer. The requirement and freedom to process different feedstocks in a reproducible quality and the economic and ecological factors involved are reasons to have a closer look at the differences between the quality of the provided metallic powders. Besides, different feedstock materials require different energy inputs, allowing a sustainable process control to be established. In this work, powder quality of stainless steel 1.4404 and the effects during the processing of metallic powders that are nominally the same were analyzed and the influence on the build process followed by the final part quality was investigated. Thus, a correlation between morphology, particle size distribution, absorptivity, flowability, and densification depending on process parameters was demonstrated. Optimized exposure parameters to ensure a more sustainable and energy and cost-efficient manufacturing process were determined.
关键词： powder characterization,stainless steel (1.4404; 316L),energy and cost-efficient manufacturing,PBF-LB/M,sustainable process parameters,additive manufacturing
更新于2025-09-16 10:30:52
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A Finite Element Model for Temperature Prediction in Laser-Assisted Milling of AerMet100 Steel
摘要： Laser-assisted milling (LAM) represents an innovative process to enhance productivity in comparison with conventional milling. The workpiece temperature in LAM not only affects the cutting performance of materials, but also the machined surface quality of the part. This paper presents a 3D transient finite element (FE) model for workpiece temperature prediction in LAM. A moving Gaussian laser heat source model is implemented as a user-defined subroutine and linked to ABAQUS. The thermal model is validated by machining AerMet100 steel under different process parameters (laser power, spindle speed and feed per tooth). Good agreement between predicted and measured workpiece temperatures indicates that the FE model is feasible. In addition, the effects of laser spot size and incident angle on workpiece temperature are analyzed based on the proposed model. This work can be further applied to optimize process parameters for controlling the machined surface quality in LAM.
关键词： workpiece temperature,AerMet100 steel,finite element model,laser-assisted milling
更新于2025-09-16 10:30:52
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The influence of laser engineered net shaping (LENSa?￠) technological parameters on the laser deposition efficiency and properties of H13 (AISI) steel
摘要： A successful attempt at laser cladding of H13 (AISI) hot work tool steel by the laser engineered net shaping technique is presented. Technological parameters, such as laser spot diameter, powder flow rate, and deposition velocity, were changed during the experiment. The influences of the different technological parameters on the efficiency of the cladding, geometry of the clads and properties of the deposited material were investigated. As a result, 75 different samples were deposited. The efficiency of the cladding varies significantly within the chosen range of parameters and is as low as several percentage points. The chosen parameters also appear to affect the shape of the clad, size of the heat-affected zone, microstructure and hardness of the steel, which ranged from 500 to 800 HV after deposition. The proper choice of parameters led to the desired surface hardness of the deposited material, and a heat treatment of the final product may not be necessary.
关键词： Clads geometry,Direct energy deposition,Deposition efficiency,Laser cladding,Microstructure,H13 tool steel,Microhardness,LENS?
更新于2025-09-16 10:30:52
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Fiber laser-MAG hybrid welding of DP/AISI 316 and TWIP/AISI 316 dissimilar weld
摘要： In this paper, TWinning-Induced Plasticity (TWIP), Dual Phase (DP) and austenitic stainless (AISI 316) steels were joined together by hybrid laser/arc welding with an austenitic steel filler. Microstructural and mechanical characterization of welded joints was carried out by optical microscopy, microhardness, tensile and bend tests. The heat affected zone (HAZ) at the TWIP side was fully austenitic and exhibited a grain coarsening; at the DP side, new martensite formed close to the fusion zone and other phase transformations occurred moving toward the base metal; at the AISI 316 side, stringers of untreated ferrite δ inside the austenitic matrix was observed. All the tensile welded specimens broke within austenitic stainless steel. TWIP/AISI 316 welds exhibited a greater tensile strength than DP/AISI 316 ones. The bending tests confirmed the ductility of both sorts of joints.
关键词： Dissimilar weld,AISI 316 steel,Hybrid laser arc welding,Mechanical and microstructural characterization,Austenitic filler,Twip steel,DP steel
更新于2025-09-12 10:27:22
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Effects of laser additive manufacturing on microstructure and crystallographic texture of austenitic and martensitic stainless steels
摘要： Powder-fed laser additive manufacturing (LAM) based on directed energy deposition (DED) technology is used to produce S316-L austenitic, and S410-L martensitic stainless steel structures by 3D-printing through a layer-upon-layer fashion. The microstructural features and crystallographic textural components are studied via electron backscattering diffraction (EBSD) analysis, hardness indentation and tensile testing. The results are compared with commercial rolled sheets of austenitic and martensitic stainless steels. A well-developed <100> direction solidification texture (with a J-index of ~11.5) is observed for the austenitic structure produced by the LAM process, compared to a J-index of ~2.0 for the commercial austenitic rolled sheet. Such a texture in the LAM process is caused by equiaxed grain formation in the middle of each layer followed by columnar growth during layer-upon-layer deposition. A quite strong preferred orientation (J-index of 17.5) is noticed for martensitic steel developed by LAM. Large laths of martensite exhibit a dominant textural component of <011>//{111} in the α-phase, which is mainly controlled by transformation during layer-by-layer deposition. On the other hand, the martensitic commercial sheet consists of equiaxed grains without any preferred orientation or completely random orientations. In the case of the austenitic steel, mechanical properties such as tensile strength, hardness and ductility were severely deteriorated during the LAM deposition. A ductility loss of about 50% is recorded compared to the commercially rolled sheets that is attributed to the cast/solidified structure. However, LAM manufacturing of martensitic stainless steel structures leads to a considerably enhanced mechanical strength (more than double) at the expense of reduced ductility, because of martensitic phase transformations under higher cooling rates.
关键词： Directed energy deposition (DED),Laser additive manufacturing (LAM),Crystallographic texture,S316-L austenitic stainless steel,S410-L martensitic stainless steel
更新于2025-09-12 10:27:22
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Weldability of TWIP and DP steel dissimilar joint by laser arc hybrid welding with austenitic filler
摘要： In this paper, an innovative 18% Mn austenitic TWIP steel, which exhibits a very good combination of strength and ductility, was joined by laser arc hybrid welding to a conventional DP steel, which consists of ferrite and martensite obtained by an inter-critical heat treatment and fast cooling. An austenitic filler wire was used to improve the weld strength by avoiding the formation of Mn segregations and improper microstructures in the fusion zone by Mn dilution. Metallographic examinations, microhardness and tensile tests were carried out to assess the effects of the laser and materials interaction on the weldability of TWIP-DP dissimilar welds. Hybrid welding and austenitic filler can have a positive effect on the weldability of the DP-TWIP dissimilar joint.
关键词： DP Steel,TWIP Steel,Dissimilar Weld,Laser Arc Hybrid Welding,Austenitic Filler
更新于2025-09-12 10:27:22
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Effect of Laser Beam Welding on the Cyclic Material Behavior of the Press-hardened Martensitic Chromium Steel X46Cr13
摘要： For the application of high-strength materials in welded joints, a point of principle is how the strength of the sheet metal is affected by cyclic loading and by welding. For the investigation of the cyclic material behavior of the press-hardened martensitic chromium steel X46Cr13, strain-controlled fatigue tests were performed and evaluated. The aim of compensating the limitations in the weldability of this press-hardened material is achieved by a reduced heat input of the laser beam welding and a defined heat treatment. The effect of laser beam welding on the fatigue properties is shown by the cyclic behavior of butt joints. The cyclic material behavior is the basis of strain-based fatigue assessment approaches. Both cyclic stress-strain curves and strain-life curves are used for the fatigue life estimation. No clear difference between the press-hardened base material and butt joints has been found in the cyclic stress-strain curves. Transient effects are found by comparison of hysteresis loops of the initial loading, at the cyclically stabilized state and at crack initiation. Cyclic hardening is concluded from the initial loading and the cyclically stabilized state. By comparison of strain-life curves, a difference in the number of cycles to crack initiation between the base material and butt joints is found. Cycles to crack initiation of butt joints tested under strain control result in over 50 % of the base material’s fatigue strength at 1·106 cycles to failure.
关键词： high manganese TWIP steels,high-strength steel,MnCr steels,butt joint,laser beam welding,Martensitic stainless steel,integral fatigue life estimation method,press-hardening,cyclic material behavior
更新于2025-09-12 10:27:22
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High-nitrogen steel laser-arc hybrid welding in vibration condition
摘要： Welding porosity and nitrogen content are considered significant factors affecting the mechanical properties of fusion-welding joints of high-nitrogen steel. In this study, a method of applying mechanical vibration in the welding process to reduce weld porosity and increase weld nitrogen content was investigated. The effects of mechanical vibration on porosity, tensile, and impact properties were analysed. The results indicated that the bubble floating speed in the vibrating weld pool is faster than that in the general welding mode. With the increase of mechanical vibration frequency, the porosity of the weld decreased at first and then rose. The tensile strength and impact energy increased first and then decreased, and the fracture surface indicated a ductile fracture.
关键词： nitrogen content,vibration,porosity,austenitic stainless steel,high-nitrogen steel,Laser-arc hybrid welding,microstructure,mechanical properties
更新于2025-09-12 10:27:22