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Effect of shielding gas flow on welding process of laser-arc hybrid welding and MIG welding
摘要： The influence of shielding gas on welding process of laser-arc hybrid welding (LAHW) and metal inert-gas welding (MIG) was investigated by the computational fluid dynamics analysis (CFD) and high-speed photography. The results show that the process stability of MIG under high gas flow rate is poorer than that of LAHW. And the force of gas flow Fg can hinder the droplet transfer, whether MIG or LAHW. But the vaporization-induced recoil force Fv in LAHW helps to reduce this kind of hindrance and keep the process stability. Next, it can be found that the shielded gas flow mode in the main welding area cannot be changed significantly by increasing the shielding gas flow rate, while high gas flow rate can increase the area of high argon concentration and benefit the spread of molten metal.
关键词： Welding process,Computational fluid dynamics analysis,Laser-arc hybrid welding,MIG welding
更新于2025-11-28 14:24:20
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Dynamic keyhole behavior and keyhole instability in high power fiber laser welding of stainless steel
摘要： A three-dimensional numerical model, considering the real-time multiple reflections of a laser beam, adiabatic bubble model and shear stress, was developed to study the dynamic keyhole behavior and keyhole instability in fiber laser welding of stainless steel. The inner dynamic keyhole behavior and weld defect formation were directly observed in a high resolution assisted by transparent glass. The numerical and experimental results showed that the keyhole width reached the quasi-steady state earlier than the keyhole depth did during fiber laser welding of stainless steel. Due to the large recoil pressure at rear keyhole wall caused by the irradiation of laser energy reflected by the bulge at the front keyhole wall, the rear keyhole wall was severely deformed at keyhole bottom and keyhole middle. The rear keyhole wall was collapsed due to the high surface tension pressure and hydrostatic pressure. The whole keyhole collapse was attributable to the capillary instability of the keyhole associated with large depth/width ratio and the strong flow of the bulges at the keyhole wall. When the laser power was increased, the keyhole depth/width ratio was increased, so the keyhole was more capillary instable. The average inclined angle of the front keyhole wall was decreased.
关键词： Bubble formation,Dynamic keyhole behavior,Keyhole instability,Fiber laser welding
更新于2025-11-28 14:24:20
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[Communications in Computer and Information Science] Data Mining Volume 996 (16th Australasian Conference, AusDM 2018, Bahrurst, NSW, Australia, November 28–30, 2018, Revised Selected Papers) || Effect of Nickel Foil Thickness on Microstructure and Microhardness of Steel/Aluminium Alloy Dissimilar Laser Welding Joints
摘要： Laser lap welding between DP980 steel and 6061 aluminum alloy was carried out using IPG YLS-6000 fiber laser, nickel foil with different thickness (0.10, 0.20 and 0.30 mm) was used as interlayer. The microstructure was observed by SEM, EDS was used to determine the distribution of elements and intermetallic compounds types, and the hardness was determined by HV1000IS. The results showed that the microstructure in weld seam (WS) and fusion line (FL) of welded joint without nickel foil was d ferrite and lath martensite (LM). For welded joints with nickel interlayer, the d ! c phase transition was promoted by nickel elements. Thus, with the thickness of the nickel foil increased, the content of nickel elements in weld pool increased, resulting in decrease of d ferrite content in WS and FL. Meanwhile, the microstructure in WS and FL was full LM when the thickness of the nickel foil was 0.30 mm. Meanwhile, the NixAly IMC was found in interface, which inhibited Fe–Al metallurgical reaction and reduced the thickness of Fe–Al IMC. Therefore, with nickel foil thickness increased, the content of nickel elements and the NixAly IMC increased. Moreover, the maximum thickness of the IMC layer was able to reduce to 10.66 when the thickness of the nickel foil was 0.10 mm. With the reduction of d ferrite content in WS and FL, the microhardness in WS increased with the thickness of the nickel foil increased. However, because the NixAly IMC was a soft phase, the microhardness in interface decreased, significantly.
关键词： Steel,Processing,Aluminum,Laser welding
更新于2025-11-28 14:24:20
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Observation of the keyhole behavior, spatter, and keyhole-induced bubble formation in laser welding of a steel/glass sandwich
摘要： Laser welding of a steel/glass sandwich is carried out to clearly observe the keyhole behavior, spatter, and keyhole-induced bubble formation. The formation mechanisms of the spatter and keyhole-induced bubble are analyzed, and the relationship between the spatter and keyhole-induced bubble formation is also discussed. There are five necessary steps for the spatter formation around the keyhole: the formation of the bulges at the keyhole wall, the decrease of the keyhole entrance size caused by the upward flow of the bulges, the formation of the melt column around the keyhole, the increasing of the melt column size, and the spatter formation around the keyhole. The decrease of the keyhole entrance size contributes to the increase of the vapor shear stress, and thus accelerates the spatter formation. The large deformation of the top rear keyhole wall decreases the vertical component of the vapor shear stress, so few spatters are formed at the rear keyhole wall. Two types of the keyhole-induced bubble are formed by the whole keyhole collapse between the front keyhole wall and rear keyhole wall, and the rear keyhole wall collapse. The influence of the keyhole-induced bubble formation on the spatter formation is not obvious.
关键词： Spatter,Keyhole behavior,Keyhole-induced bubble,Laser welding
更新于2025-11-28 14:24:20
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Characteristics of multi-pass narrow-gap laser welding of D406A ultra-high strength steel
摘要： A universal and applicable method to predict bonding quality in narrow-gap laser beam filler wire welding of D406A ultra-high strength steel was presented. Defect-free joint could be achieved under the predicted optimal welding condition, while the production efficiency of narrow-gap laser beam filler wire welding under optimized welding condition was about 3.75 times that of traditional tungsten arc welding currently used in practical industry. Compared with the tungsten arc welding joint, microstructure in the fusion zone of laser welded joint was more uniform, which brought out a less fluctuation in the microhardness of fusion zone along the thickness direction. The tensile strength of as-welded laser welding joint was slightly higher than that of as-welded tungsten arc welding joint while the elongation of the former increased by 15.9% over that of the latter. A binocular stereo three-dimensional scanning method was adopted to compare the residual distortion of D406A joints between laser welding and tungsten arc welding. Notably, the distortion of laser welded joint was about 21% of that of the tungsten arc welding joint. Narrow-gap laser filler wire welding is a feasible substitute for conventional tungsten arc welding in the fabrication of welded construction of D406A steel.
关键词： ultra-high strength steel,welding distortion,filler wire,narrow-gap laser beam welding,microstructure
更新于2025-11-28 14:24:20
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Research on the “∞”-shaped laser scanning welding process for aluminum alloy
摘要： To solve the problems of poor quality and insu?cient joint strength of aluminum alloy weld, a laser scanning welding test platform for aluminum alloy was built. Taking the butt welding of 5052 aluminum alloy with 5 mm and 3 mm thick specimens as the research objects, the study of a “∞”-shaped laser scanning welding process was conducted, and the similarities and di?erences between the welding process and that of single pass laser welding were compared. The in?uence of “∞”-shaped laser scanning welding parameters on the weld formation was investigated by the factor variable method. The change of the surface morphology and dynamic evolution of the molten pool was observed by a high-speed camera system. The optimal combination of the welding parameters was obtained by an orthogonal test. The research showed that the “∞”-shaped laser scanning welding pool had good stability and a good weld quality. Under suitable welding parameters, the length and width of the molten pool could be increased signi?cantly compared with those of the single pass laser welding. The growth rate of the length and width could reach 110.19% and 57.69%, respectively. The surface of the weld was evenly distributed with dense ?sh scales, and the porosity was less than 1%. The tensile strength of the specimen could reach 205.242 MPa, which was 93% that of the base metal; the topography of fracture was full of dimples, and the metallographic structure of the weld was ?ne and distributed with equiaxed dendrites.
关键词： Weld appearance,Weld performance,Laser technique,“∞”-shaped laser scanning welding,Molten pool characteristics
更新于2025-11-28 14:24:20
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Inconel625/316L functionally graded material using spectral diagnostics during laser additive manufacturing process
摘要： In this paper, the composition of Inconel625/316L functionally graded material during the additive manufacturing process was monitored on-line by laser-induced plasma optical emission spectroscopy. Several spectral lines are used to establish the quantitative relationship between relative intensity, relative intensity ratio, plasma temperature, and functional gradient material composition variation. It is shown that the change between relative strength and compositional content is similar to actual expectations. But, the relationship between the relative intensity with Inconel625 content is nonlinear. Cr-I/Ni-I relative intensity ratios almost linearly decrease with increasing Inconel625 content. The linear correlation coe?cient of the best ?tted curve was 0.943, and the maximum percentage error was 7.5%. The plasma temperature was obtained by the Boltzmann plot using ?ve neutral chrome lines between 330 and 380 nm. Plasma temperature almost linearly increases with increasing Inconel625 content in a range. The linear correlation coe?cient of the plasma temperature ?tted straight line was 0.93, and the maximum percentage error was 2.7%. The feasibility of composition monitoring of gradient materials by spectral information during the additive manufacturing process was veri?ed.
关键词： plasma temperature,spectral diagnosis,laser additive manufacturing,composition monitoring
更新于2025-11-28 14:24:20
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Analysis of microstructure and mechanical strength of lap joints of TZM alloy welded by a fiber laser
摘要： The application of molybdenum alloys to structural components is severely limited due to their poor weldability with serious defects of porosity and joint embrittlement after welding despite their high melting temperature, hot strength and creep resistance. A systematical experimental study has been conducted to explore the potential of laser welding of 0.5 mm-thick Titanium-zirconium-molybdenum (TZM) alloy in a lap welding configuration. Porosity was found to be the most serious problem in the TZM laser lap welding process. Introducing an interface gap of 0.09 mm had the most positive effect in reducing the porosity compared to using helium gas, different shielding gas flow rates, adding alloy element and different heat input rate. With the use of 0.09 mm-interface gap, the porosity of the weld joint was reduced to 3%. The tensile stress of the bead on plate (BOP) welded joint could achieve about 60% that of the base metal. The fracture stress of the lap welded joint obtained by using 0.09 mm-interface gap in tensile-shear test was about 142 MPa. The porosity and embrittlement were responsible for the reduction of the strength and ductility of the welded joint.
关键词： Porosity,Mechanical property,Molybdenum alloy,Laser welding
更新于2025-11-28 14:24:20
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Effects of titanium on grain boundary strength in molybdenum laser weld bead and formation and strengthening mechanisms of brazing layer
摘要： Molybdenum has tremendous application potential in the nuclear power field, but its application is limited by the grain-boundary embrittlement of fusion-welded joints made of it. In this study, titanium was selected as an alloying element to reduce brittleness of laser weld beads in molybdenum "cladding-end plug" socket joints. Brazing was also performed to enhance the joint strength. Joints with the same strength as base material and a hydraulic bursting pressure of 60 MPa were produced using a combination of the two methods. The analysis indicates the following. After being added to the weld bead, titanium was able to combine with the free oxygen, forming TiO2 and reducing the MoO2 content on grain boundary surface. Oxygen and MoO2 are both the main causes of the embrittlement of molybdenum grain boundaries. In addition, by taking advantage of the high melting point and thermal conductivity of molybdenum, a titanium foil pre-placed between the tube and rod in the socket joint was melted, forming metallurgical bonding, which further improved the bearing capacity of the joint.
关键词： laser beam welding,titanium,brazing,molybdenum,grain boundary embrittlement
更新于2025-11-28 14:24:20
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Analysis of properties laser welded RAK 40/70 steel sheets
摘要： Both, the ecological production and operation of vehicles demand using such materials for deformation zones’ structural parts, which show some specific properties and use innovative technologies to process them. Specific requirements for functionality (strength, stiffness, deformation work, fatigue properties) are closely linked to processability (formability). In the paper are presented results for multiphase TRIP steel RAK40/70 when welded by pulse solid-state fiber laser YLS-5000. Based on microstructure analysis in the fusion zone and heat affected zone the welding parameters were optimised. The influence of laser welding on the strength and deformation properties was verified by characteristics of strength, stiffness and deformation work, as they were calculated from mechanical properties measured by tensile test and three-point bending test. The knowledge gathered in the field of laser welding influence on the strength and deformation properties of multiphase TRIP steel RAK40/70 should help designers when design the lightweight structural parts of the car body.
关键词： mechanical properties,TRIP steel,RAK 40/70,microstructure,laser welding
更新于2025-11-28 14:24:20