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An experimental study of geometrical characteristic in low power fiber laser drilling of Monel k-500 superalloy
摘要： Precise holes in advanced dif?cult to cut nickel-based superalloys can be drilled with ease by the method of ?ber laser drilling. Laser trepanned drilling has become more acceptable laser percussion drilling as it can produce better hole quality and generate macro or micro size hole. On the basis of geometrical quality feature like hole taper for drilling small diameter hole in dif?cult to cut Monel k-500 superalloy sheet laser trepanned drilling process performance studies have been made in the present research paper. The laser drilling has become a highly non-linear and complex process as there is involvement of different and large process parameters. Application of response surface methodology (RSM) has been made for attaining optimization by way of handling the non-linearity and complexity. Input process parameters like sawing angle, power setting, duty cycle, pulse frequency and trepanning speed have been used in this study. A well-designed experimental matrix has supplied essential data to ?nd out the in?uence of signi?cant process parameters on characteristic of the hole taper. Development of reliable empirical models has been achieved to relate different quality characteristic.
关键词： Hole taper,RSM,Laser trepan drilling,Monel k-500,Fiber laser
更新于2025-09-19 17:13:59
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Experimental study of Hole Taper in Laser Trepan Drilling of Nickel Based Super alloy Sheet
摘要： This research article reports the optimum laser drilling input parameter for getting minimum hole taper and experimentally investigates the behaviour of hole taper in selected laser drilling input parameters on Inconel -718 sheet. Inconel -718 is nickel based super alloy, has diverse application in the field of manufacturing industries, including aerospace, aircraft, automotive, medical equipments, food service equipments and many others. The material is well suited for applications requiring high strength in temperature ranges from cryogenic up to 1400°F. Inconel-718 also exhibits excellent tensile and impact strength. The conventional drilling process faces difficulties to drill quality and precise holes in advanced materials due to its better mechanical properties. Making geometrical better hole is major concerned with conventional drilling process. With the help of Laser drilling process, a geometrically and dimensionally improved hole may be produced. The geometry of hole can be made further better if operating the Laser system at optimum parameters level. In this paper the effects of laser input parameters on hole taper have been investigated and optimal value of input parameters for reduced hole taper has been suggested. The experiments have been conducted by varying one parameter at a time. The experimental data are used to develop the multi regression model for hole taper. A reliable multi regression model is developed for hole taper and modern optimization tool, Genetic algorithm (GA) is used for optimization of the kerf taper. The optimal value of studied laser input parameters such as assist gas pressure, laser Current, stand-off distance, and cutting speed (Trepanning speed) have been suggested for getting lower value of hole taper. Finally, the effects of each laser input parameter of the kerf taper has been discussed.
关键词： Hole Taper,Laser Trapan Drilling,Inconel-718,Regression model,Genetic Algorithm
更新于2025-09-12 10:27:22