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Laser welding characteristics of Ti-Pb dissimilar couples and element diffusion in the molten pool
摘要： Laser welding lead metal to titanium or titanium alloy, which is a typical dissimilar welding process, have a great challenge. Couples of Ti-Pb, Ti6Al4V-Pb were welded by a 3kW continuous wave Nd:YAG laser. The influences of process parameters such as laser power and laser beam offset on welding depth were investigated. Microstructure, element distribution and micro-hardness of the welds were tested. The element diffusion characteristics during laser welding of Ti-Pb couple and Ti6Al4V-Pb couple were studied based on the experiments data. Experimental results show laser beam offset is a primary factor for welding titanium alloy and lead metal, and laser power plays a critical role for welding pure titanium and lead metal. A chemical potential calculation model of Ti-Pb-Al ternary alloy was established. The calculation results show that chemical potential of Ti element increases with enhancing Pb content in Ti-Pb-Al ternary system, however, the chemical potential of Ti element decreases with increasing Pb content in Ti-Pb binary system. According to the calculation results, for Ti-Pb-Al ternary system, because of the Al element in the molten pool, the Ti element tends to diffuse into the Al element, and the diffusion driving force of Ti element to the Pb element is weak. Compared with the Ti-Pb binary system and the Ti-Pb-Al ternary system, it is more likely to form a mixed fusion weld for the binary system, and the mass transfer interface phenomenon is more serious for the ternary system, which is consistent with EDS line scan and microhardness testing results.
关键词： Chemical potential,Interface,Microstructure,Lead metal,Titanium alloy,Laser dissimilar welding
更新于2025-11-21 11:18:25
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Water cooling assisted laser dissimilar welding with filler wire of nickel-based alloy/austenitic stainless steel
摘要： To clarify the e?ects of water cooling on solidi?cation behavior of pulsed laser welding of Nickel-based alloy/austenitic stainless steel with ?ller wire, and to improve the mechanical properties of laser welded joints, the analyses of morphology, microstructure, anti-peel property and micro-hardness were carried out. The results indicated that adding water cooling increased cooling rate and temperature gradient of the weld. And the addition of water cooling made constitutional supercooling of the weld easier, so that the solidi?cation rate increased with the increase of the temperature gradient. Therefore, the weld grain was re?ned by about 28%, and the average width of unmixed zone decreased by 35%, with a low volume fraction of Mo-rich precipitated phase consisting of p phase and μ phase. The μ phase was discovered in laser welding Nickel-based alloy/austenitic stainless. Both p phase and μ phase had a good coherent relationship with the matrix, which resulted in the low phase boundary energy between precipitated phase and matrix. The coherent relationship is described as [1 4 3] p // [5 3 1] γ between the p phase and the matrix. And the coherent relationship is described as [1 2 0] μ // [2 2 1] γ between the μ phase and the matrix. There are the stacking faults in the μ phase along the direction of [1 1 0], which is one of the slip system in μ phase. At the same time coherent relationship between p phase and matrix is better than that of μ phase. The micro-hardness, load capacity per length, and anti-peel stress were improved by 10.5%, 8.1%, and 11.8%, respectively.
关键词： Ni-based alloy,Precipitated phase,Filler wire,Water cooling assisted,Laser dissimilar welding
更新于2025-09-16 10:30:52
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Direct laser welding of pure titanium to austenitic stainless steel
摘要： Direct butt joining of pure titanium to 316L stainless steel with continuous Yb:YAG laser was performed with variation of the beam offset from joint line. Mechanical properties of samples were evaluated by tensile tests and three-point flexural tests. The fractured surfaces and cross sections of welds were examined by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). Tensile properties of welds were strongly determined by the beam offset from joint line and are well described by Weibull statistics. Ultimate tensile strength of 174 ± 69 MPa and ultimate flexural strength of 297 ± 48 MPa were obtained. Brittle fracture took place in the diffusive interface rich in λ1 and FeTi phases.
关键词： titanium,stainless steel,Laser,dissimilar welding
更新于2025-09-12 10:27:22
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Parametric study of laser welding of copper to austenitic stainless steel
摘要： Welding of copper to stainless steel is challenging because of sharp difference in thermophysical properties of materials and the presence of miscibility gap in Fe-Cu system. The parametric study of continuous Yb:YAG laser welding between copper and austenitic stainless steel 316L has been performed. The influence of laser power, welding speed and beam offset from joint line on weld composition, microstructure and tensile properties was studied. The corrosion behaviour of the welds was evaluated in 0.1M NaCl with the potentiostatic pulse testing method, salt fog and immersion tests. In function of copper dilution in the melted zone, different types of microstructure were observed: homogenous solid solution (≥2 at.% Cu), copper-rich net between austenite cells (2-5 at.% Cu) and formation of Cu-rich droplets (> 20 at.% Cu). Selective corrosion of Cu-rich microstructures took place in the melted zone. Tensile properties of the welds were determined by the formation of heat-affected zone in solid copper, where ductile fracture took place.
关键词： stainless steel,copper,corrosion,laser,dissimilar welding
更新于2025-09-12 10:27:22