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Characteristics of multi-pass narrow-gap laser welding of D406A ultra-high strength steel
摘要： A universal and applicable method to predict bonding quality in narrow-gap laser beam filler wire welding of D406A ultra-high strength steel was presented. Defect-free joint could be achieved under the predicted optimal welding condition, while the production efficiency of narrow-gap laser beam filler wire welding under optimized welding condition was about 3.75 times that of traditional tungsten arc welding currently used in practical industry. Compared with the tungsten arc welding joint, microstructure in the fusion zone of laser welded joint was more uniform, which brought out a less fluctuation in the microhardness of fusion zone along the thickness direction. The tensile strength of as-welded laser welding joint was slightly higher than that of as-welded tungsten arc welding joint while the elongation of the former increased by 15.9% over that of the latter. A binocular stereo three-dimensional scanning method was adopted to compare the residual distortion of D406A joints between laser welding and tungsten arc welding. Notably, the distortion of laser welded joint was about 21% of that of the tungsten arc welding joint. Narrow-gap laser filler wire welding is a feasible substitute for conventional tungsten arc welding in the fabrication of welded construction of D406A steel.
关键词： ultra-high strength steel,welding distortion,filler wire,narrow-gap laser beam welding,microstructure
更新于2025-11-28 14:24:20
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Study on the Droplet Transition Models in Laser Welding with Filler Wire
摘要： This study is intended to examine the droplet transition in the welding process. Tests were performed using a high-speed camera to assess the effect of the vertical distance between the laser–wire intersection and workpiece (H) on droplet transition. Meanwhile, forces on the droplet were analyzed to evaluate the transition model during laser welding with filler wire. The results showed transition frequency, that droplet size and forces of the model all changed with H level changing. Droplet transition and the welding process showed stability at an H level of 1 mm. Based on the liquid bridge transition model, the droplet was transferred to the molten pool in the state of balance, while the droplet entered into the molten pool under non-equilibrium state during globular transition.
关键词： Droplet transition,Laser welding with filler wire,Vertical distance between the laser–wire intersection and workpiece,Force analysis of droplet
更新于2025-09-23 15:21:01
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An Analytical Model for Filler Wire Heating and Melting during Wire Feed Laser Deposition
摘要： Additive technologies, in particular, wire-feed laser deposition, can significantly reduce the production cycle of manufacturing large-sized parts or parts of complex shape due to partial or complete elimination of technological operations such as casting, machining and welding. The aim of the work is to develop an analytical model of heating and melting of the filler wire during wire-feed laser deposition. The heat conduction problem was solved by the functional-analytical methods. The practical effectiveness of the functional-analytical methods with respect to computational time is several orders of magnitude higher than numerical ones. Obtained analytical solution made it possible to determine the temperature field for heat flux arbitrarily distributed on the filler wire surface. It is established that at a higher feed rate, the wire tip is completely melted at a greater distance from the laser axis. The shape of the melting surface also depends on the feed rate. At a slow feed rate, a more uniform heating of the wire over the cross section occurs. The melting surface has a small angle of inclination.
关键词： Temperature field,Green’s function,Heat source,Laser deposition,Filler wire
更新于2025-09-16 10:30:52
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Water cooling assisted laser dissimilar welding with filler wire of nickel-based alloy/austenitic stainless steel
摘要： To clarify the e?ects of water cooling on solidi?cation behavior of pulsed laser welding of Nickel-based alloy/austenitic stainless steel with ?ller wire, and to improve the mechanical properties of laser welded joints, the analyses of morphology, microstructure, anti-peel property and micro-hardness were carried out. The results indicated that adding water cooling increased cooling rate and temperature gradient of the weld. And the addition of water cooling made constitutional supercooling of the weld easier, so that the solidi?cation rate increased with the increase of the temperature gradient. Therefore, the weld grain was re?ned by about 28%, and the average width of unmixed zone decreased by 35%, with a low volume fraction of Mo-rich precipitated phase consisting of p phase and μ phase. The μ phase was discovered in laser welding Nickel-based alloy/austenitic stainless. Both p phase and μ phase had a good coherent relationship with the matrix, which resulted in the low phase boundary energy between precipitated phase and matrix. The coherent relationship is described as [1 4 3] p // [5 3 1] γ between the p phase and the matrix. And the coherent relationship is described as [1 2 0] μ // [2 2 1] γ between the μ phase and the matrix. There are the stacking faults in the μ phase along the direction of [1 1 0], which is one of the slip system in μ phase. At the same time coherent relationship between p phase and matrix is better than that of μ phase. The micro-hardness, load capacity per length, and anti-peel stress were improved by 10.5%, 8.1%, and 11.8%, respectively.
关键词： Ni-based alloy,Precipitated phase,Filler wire,Water cooling assisted,Laser dissimilar welding
更新于2025-09-16 10:30:52
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A near-vertical approach to Laser Narrow Gap Multi-Layer Welding
摘要： A novel, near-vertical approach to the usually horizontal laser Narrow Gap Multi-Layer Welding process is introduced. The process is applied to join X100 pipeline steel and studied through High Speed Imaging. The produced welded joints are compared to their horizontally welded counterparts using 3D scanning, longitudinal & perpendicular cross sections and Computed Tomography analysis. The near-vertical approach is found to be robust and produce welded joints with a uniform appearance. The top surface exhibits certain reoccurring morphological features, and variations in internal track melting boundaries are observed. Any observed cavities appear similar to those produced using the horizontal process, with the difference of their orientation. A combination of the horizontal and the near-vertical process could be beneficial; the near-vertical approach offers potential for shorter inter-layer time and the horizontal method for better surface finish than that of its counterpart. Potential benefits of, and improvements to, the near-vertical process are discussed.
关键词： Vertical welding,Filler wire,Narrow Gap,Multi-layer,Laser welding
更新于2025-09-12 10:27:22