研究目的
Investigating the machining performance of a high-energy nanosecond pulse laser for carbon fiber-reinforced polymer (CFRP) with two different fiber arrangements.
研究成果
This experimental study demonstrates for the first time that keyhole mode cutting can be achieved for CFRP materials by a high-energy nanosecond pulse laser using LP mode. The successful outcomes from this work provide the key to enable an efficient high-quality laser machining process for CFRP materials.
研究不足
The study focuses on the effects of laser pulse duration and energy density on CFRP machining performance. The physiochemical dependence on laser pulse duration and wavelength of the material removal mechanism is beyond the scope of this study.
1:Experimental Design and Method Selection:
The study evaluates the performance of a high-energy Nd:YAG nanosecond pulsed laser system for CFRP materials with two different fiber arrangements. Two pulse modes, Q-Switch (QSW) and Long Pulse (LP), were evaluated.
2:Sample Selection and Data Sources:
Two CFRP materials were used: cross-ply IM7 12K fiber-reinforced polymer and woven 5HS AS4 6K fiber-reinforced polymer.
3:List of Experimental Equipment and Materials:
A high-energy Nd:YAG nanosecond pulsed laser system (Quanta-Ray? Lab-150, 1064 nm, 10 Hz), an argon assist gas flow, and a confocal microscopy system (Zeiss, LSM 710) were used.
4:Experimental Procedures and Operational Workflow:
Single-pass and multi-pass line cutting and contour machining experiments were performed to evaluate the effects of process parameters on machining performance and surface integrity.
5:Data Analysis Methods:
Surface analysis was performed using a scanning electronic microscope (SEM) and a confocal microscopy system to measure the kerf and matrix evaporation zone (MEZ) width.
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