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Surface topography following pulsed laser texturing: Implications for adhesion and wettability

DOI:10.1088/2051-672X/ab5c82 期刊:Surface Topography: Metrology and Properties 出版年份:2019 更新时间:2025-09-11 14:15:04
摘要: A model for predicting surface topography following nanosecond pulsed laser texturing of metals is applied to calculating the areal surface roughness, Sa, average ablation depth, Da, and Wenzel roughness factor or adhesion area ratio, r, for a range representative cases relating to adhesion and wettability. Optimisation of the laser scanning strategy, number of laser passes and focused spot size is performed by considering the ratio of increases in Sa and r with respect to the average ablation depth: ???? ????? values of ???? ????? focused spot size in both the scanning and lateral directions. Increases in Sa, r and ???/???? can be achieved by performing multiple laser passes, while r and ???/???? can be increased independently of Sa and ???? ????? by reducing the focused laser spot size. These results suggest that r and Sa can be optimised effectively and independently in line with a given application. Finally, laser texturing experiments are performed on AA 6082 aluminium alloy and 316L austenitic stainless steel specimens with the aim of confirming model outcomes, after which tensile tests are performed on adhesive-bonded joints prepared with the same laser treatments. Further to demonstrating the benefits of laser texturing, it is shown that optimum results are not necessarily associated with a single value of Sa or r, but are instead a compromise between maximising these parameters and limiting the ablated volume.
作者: Adrian H. A. Lutey,Luca Romoli
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The objective of the present study is therefore to apply and extend this approach to provide more general insight into the implications of laser-textured surface topography for adhesion and wettability.

A simple theoretical representation of surface topography following pulsed laser texturing has been applied to calculating the areal surface roughness, Sa, and Wenzel roughness factor or adhesion area ratio, r, for various process configurations in terms of laser scanning strategy, number of passes and focused spot diameter. These parameters were optimised by considering the ratios ???? ????? and ???/????, where Da is the average ablation depth and ??? = ?? ? 1. Though the calculated surface topography assumed a clean ablation process with complete absence of micro and nano-scale roughness, it nonetheless allowed important insight to be obtained into increases in surface roughness.

The simplified representation of the surface topography does not fully account for the complex nature of laser-material interaction and subsequent transformations, resulting in minor differences between the calculated and simulated values of r and Sa. Such differences are primarily due to the simplified representation of the surface topography, which considers the ablation depth to be a logarithmic function of local pulse fluence independent of complex hydrodynamic phenomena leading to material removal, or variations in optical absorption and thermal conduction.

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