研究目的
Investigating the solution of maximum laser ablation depth based on a dynamic energy distribution model in pulsed laser ablation (PLA) for mechanical processing.
研究成果
The study successfully establishes a dynamic energy distribution model for PLA, providing a theoretical basis for predicting the maximum laser ablation depth. Experimental and FEA results validate the model's accuracy and efficiency, offering a reliable tool for parameter selection in laser patterning processes.
研究不足
The study's approach requires sufficient overlapping area between adjacent laser spots for continuous approximation, which may limit its applicability in scenarios where such conditions cannot be met. Additionally, the model assumes negligible incubation effects from successive laser spots, which may not hold for all materials or processing conditions.
1:Experimental Design and Method Selection:
The study employs a dynamic energy distribution model to describe the energy accumulation on component surfaces during PLA, utilizing continuous approximation to address the discrete characteristic of pulsed laser energy distribution.
2:Sample Selection and Data Sources:
Copper samples are ablated using a 532-nm Gaussian laser generator with specific waist radius and laser repetition frequency ranges.
3:List of Experimental Equipment and Materials:
A 532-nm Gaussian laser generator, copper samples, and a VHX-600E ultra-depth of field 3D digital microscope system for morphological characterization.
4:Experimental Procedures and Operational Workflow:
The copper is fixed on a 5-axis NC machine tool equipped with the laser generator. The ablation process is simulated and validated through FEA and experimental measurements.
5:Data Analysis Methods:
The study uses MATLAB for simulating the effects of laser scanning velocity and frequency on overlapping area, and Ansys for FEA simulations to estimate ablation depth.
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