研究目的
To predict the morphology of interfacial Cu6Sn5 IMC in SAC/Cu system during laser soldering using a data-driven framework combining experimental laser soldering, finite element analysis, and machine learning.
研究成果
The study successfully integrates experiments, computational work, and data analysis to predict the morphology of interfacial Cu6Sn5 IMC in SAC/Cu system during laser soldering. It identifies critical scan speeds for morphology transition and suggests Sn-0.7Cu and Sn-3.5Ag as preferable solders for applications requiring higher shear strength due to their propensity to form prismatic IMCs.
研究不足
The study focuses on Cu6Sn5 IMC morphology and does not extensively cover the role of Ag3Sn formation on the morphological evolution of Cu6Sn5 IMC grains. Additionally, the effect of other laser processing parameters like wavelength, frequency, and beam spot diameter on IMC morphology is not explored.
1:Experimental Design and Method Selection:
The study integrates experimental laser soldering, finite element analysis, and machine learning to predict the morphology of interfacial IMC in SAC/Cu system.
2:Sample Selection and Data Sources:
Six types of SAC solders with varying weight proportions of Ag and Cu were processed with a fiber laser at different power (30-50 W) and scan speed (10-240 mm/min) settings.
3:List of Experimental Equipment and Materials:
SP-50C Fiber laser, scanning electron microscope (SEM), Sn-xAg-yCu solders, and Cu substrates.
4:Experimental Procedures and Operational Workflow:
Laser soldering was performed on solder sheets placed over Cu substrates, followed by SEM characterization of IMC morphologies.
5:Data Analysis Methods:
FEM was used to compute transient temperature distributions, and a neural network was employed to predict IMC morphology based on Jackson parameter (αJ).
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