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Prediction of Preheating Temperatures for S690QL High Strength Steel Using FEM-Simulation for High Power Laser Welding

DOI:10.1007/s40516-020-00111-5 期刊:Lasers in Manufacturing and Materials Processing 出版年份:2020 更新时间:2025-09-19 17:13:59
摘要: This study investigates a method for predicting the effect of preheating temperatures on the resulting hardness for high power laser welding of high strength steel. An FEM model is introduced containing a hardness calculation based on an existing model. Moreover, the hardness values of experimental results have been measured in order to show the performance of the model. The hardness calculation requires the chemical composition and the t8/5-time at the point of measurement. It is claimed that a calibration of the melt pool width and depth at room temperature only is enough to get reasonable results from the FEM-model for higher preheating temperatures. From the experimental result of a single experiment the width of a weld seam and the depth was deducted. In this study experiments have been done at various preheating temperatures in order to show the correlation between the model and the experimental results at various temperatures. The hardness equation provides suitable results in the verification with the measurements. The prediction of preheating temperature can be done with the resulting t8/5-time of the FEM-model. This method can decrease the amount of time and costs within a production according to testing and analyzing a matrix of process parameters. Moreover it is concluded that this methodology might be used for single item production.
作者: Knut Partes,Malte Schmidt,Sven Gorny
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Investigating a method for predicting the effect of preheating temperatures on the resulting hardness for high power laser welding of high strength steel.

Preheating can decrease the maximum hardness within the weld seam of S690 high strength steel for high power laser welding. The combination of validating the FEM-model with measurements and the use of calculation-models can provide solid results. The prediction of the proper preheating temperature can be realized with comparably low effort.

The error of the chemical composition measurement has a major effect on the calculated hardness. An accurate measurement is required to provide suitable results for the hardness calculation. The calibration of FEM-model with experimental dimension is needed to provide realistic results.

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