研究目的
The aim of the research is to identify and discuss the relevance of the most significant error sources in laser triangulator systems, predicting their error contribution to the final joint measurement accuracy.
研究成果
The study concludes that the camera calibration phase is the main error contributor in the laser triangulation system. A linearity value of 40 μm and a maximum error of 0.6 mm are observed for a 100 mm measuring range. The Monte Carlo analysis provides similar values to real ones in the covariance matrix, indicating a good approximation. The most significant phase is the camera calibration, containing 57% of the entire error, followed by the triangulator calibration with 40%, and the measurements with 3%.
研究不足
The real accuracy of the developed system is not initially known, and the study focuses on identifying and characterizing error sources. The covariance analysis shows some dispersion in points, affecting the correlation values. The difference between experimental and simulated results in the Monte Carlo methodology is not fully explained.
1:Experimental Design and Method Selection:
The study involves designing a laser triangulation system composed of a camera and a laser. The methodology includes calibration and measurement processes to identify and characterize the main error sources. A synthetic error propagation methodology is proposed to study the measurement accuracy, considering the covariances of correlated system variables.
2:Sample Selection and Data Sources:
The experiments use a non-commercial triangulation system built with a Genie HM1024 camera and a Prophotonix 300-0828-00 laser. Measurements are performed on Mitutoyo grade 0 ceramic gauge blocks with known dimensions.
3:List of Experimental Equipment and Materials:
Equipment includes a Genie HM1024 camera, Prophotonix 300-0828-00 laser, Thorlabs stage, Mitutoyo ceramic gauge blocks, and a Prismo-Zeiss coordinate measurement machine (CMM).
4:Experimental Procedures and Operational Workflow:
The process involves camera calibration in the CMM, laser calibration in the CMM, and gauge block measurements. The camera and laser are calibrated using a 3D pattern, and measurements are taken to analyze accuracy and repeatability.
5:Data Analysis Methods:
The study uses the Monte Carlo method for uncertainty analysis, considering the covariance of parameters. The maximum error and linearity of measurements are analyzed to evaluate the system's accuracy.
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