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Rapid On-Chip Healing of Metal Thin Films

DOI:10.1002/admt.201800468 期刊:Advanced Materials Technologies 出版年份:2018 更新时间:2025-09-23 15:21:01
摘要: Self-healing behavior, the ability to autonomously counteract damage, is observed in some inorganic materials, and it has recently been extended to various artificial systems. In metals, healing usually requires thermal activation by a furnace treatment that stimulates damage repair. High temperature exposure, however, renders these routes incompatible with temperature-sensitive systems such as on-chip microelectronic components. In this work, designing Ni/Al multilayers as on-chip heat sources, a concept for on-demand healing of metal films that no longer relies on external annealing, is demonstrated. The process is based on harvesting a solitary self-sustained heat wave that is produced by a solid-state reaction in the heat source to weld cracks in different metal films. Healing is activated at room temperature with a remarkably small current input and in situ probing reveals a large conductance recovery up to 500 nm wide cracks within 1 ms, orders of magnitude faster than furnace-based approaches. Intrinsic heat source healing represents a unique concept for rapid on-chip healing of metal films that will provide new flexibility to prevent failure in inaccessible electronic systems: from implantable healthcare devices, to space probe instrumentation.
作者: Stefano Danzi,Volker Schnabel,Johannes Gabl,Alla Sologubenko,Henning Galinski,Ralph Spolenak
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Investigating the concept of on-chip healing of metal films using Ni/Al multilayers as integrated heat sources to autonomously counteract damage without the need for external thermal activation.

The study demonstrates a novel concept for rapid on-demand healing of metal films using integrated reactive multilayers as heat sources. This approach enables crack welding at room temperature with minimal energy input, offering significant advantages over traditional furnace-based methods. Future work will focus on improving the healing performance by limiting interdiffusion between the metal film and the heat source.

The heat source energy release is non-repeatable, limiting local healing to a single activation. The maximum healable crack size is currently around 500 nm.

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