研究目的
To explore the remarkable improvement of scratch recovery characteristics using a base resin with a siloxane main chain, as opposed to a carbon-carbon main chain such as an acrylic polyol, for automotive coatings.
研究成果
The crosslinked polyorganosilsesquioxane coatings (Si-films) demonstrated superior scratch recovery characteristics and hardness suitable for automobile coatings compared to conventional coatings (C-films). The Si-films recovered faster and more completely at room temperature, suggesting that coatings based on a siloxane main chain may offer dramatically improved self-recovery for automotive applications.
研究不足
The study focuses on the recovery of deformation-type scratches and does not address fracture-type scratches. The practical application of Si-films in automotive coatings may require further testing under real-world conditions.
1:Experimental Design and Method Selection:
The study involved the preparation and comparison of two different coatings: a crosslinked polyorganosilsesquioxane coating (Si-film) and a conventional 2 K urethane coating (C-film). The Si-film was synthesized through a sol-gel process involving hydrolysis and dehydration-condensation reactions, followed by crosslinking with isocyanate.
2:Sample Selection and Data Sources:
The coatings were applied to simulate typical automotive top coats, with samples prepared for dynamic mechanical analysis and scratch testing.
3:List of Experimental Equipment and Materials:
Materials included phenyltrimethoxysilane (PTMS), 3-aminopropyltrimethoxysilane (APTMS), methanol, sodium hydroxide, toluene, blocked isocyanate, and others. Equipment included a thermogravimetric analyzer, FT-IR spectrometer, 29Si NMR spectrometer, micro scratch tester, and confocal microscope.
4:Experimental Procedures and Operational Workflow:
The synthesis of SiPP-AP, preparation of Si-film and C-film, characterization of materials, and evaluation of scratch recovery and viscoelastic properties were detailed.
5:Data Analysis Methods:
The elastic recovery index was calculated from penetration depth and residual depth measurements. Scratch recovery behavior was analyzed over time using confocal microscopy.
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FT-IR spectrometer
FT-IR AVATAR360
Thermo Nicolet
Used for FT-IR measurements of SiPP-AP and Si-film.
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phenyltrimethoxysilane
PTMS
Tokyo Chemical Industry Co., Ltd.
Used in the synthesis of SiPP-AP through hydrolysis and dehydration-condensation reactions.
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3-aminopropyltrimethoxysilane
APTMS
Tokyo Chemical Industry Co., Ltd.
Used in the synthesis of SiPP-AP through hydrolysis and dehydration-condensation reactions.
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blocked isocyanate
ASAHI KASEI
Used as a curing agent in the preparation of Si-film.
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thermogravimetric analyzer
EXSTAR 6000 TG/DTA 6300
Seiko Instruments Inc.
Used for thermogravimetric analysis of SiPP-AP.
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29Si NMR spectrometer
AVANCE 400
Bruker BioSpin
Used for 29Si NMR spectroscopy of SiPP-AP and Si-film.
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micro scratch tester
CSM micro scratch tester
Used for scratch tests on the coatings.
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confocal microscope
Lasertec OPTELICS H1200
Used for measuring the time dependence of scratch deformations.
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dynamic mechanical analyzer
DVA-220
ITK Co., Ltd.
Used for DMA measurements of the films.
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