研究目的
Investigating the efficiency improvement of data center power supplies through the use of Solid-State Transformers (SSTs) based on 10 kV SiC MOSFETs, focusing on reducing the number of power conversion stages and directly interfacing the MV AC grid to a 400 V DC bus.
研究成果
The paper demonstrates a highly efficient and compact 25 kW, 48 kHz, 7 kV to 400 V DC/DC converter based on 10 kV SiC MOSFETs, achieving a full-load efficiency of 99.0% and a power density of 3.8 kW/L. The special modulation scheme ensures ZVS operation across the entire load range, and the design of the MF MV transformer addresses the challenges of high voltage and frequency operation. The results suggest significant potential for improving data center power supply efficiency through the use of SSTs.
研究不足
The study is limited by the current state of SiC MOSFET technology, particularly in terms of the availability and performance of high-voltage devices. The design and insulation of the MF MV transformer present significant challenges, including the risk of thermal runaway due to dielectric losses.
1:Experimental Design and Method Selection:
The study employs a series resonant converter (SRC) topology for the DC/DC converter stage, utilizing 10 kV SiC MOSFETs for the MV-side and 1200 V SiC MOSFETs for the LV-side. A special modulation scheme is implemented to achieve zero voltage switching (ZVS) for all MOSFETs.
2:Sample Selection and Data Sources:
The experiment focuses on a 25 kW, 48 kHz, 7 kV to 400 V DC/DC converter. Data is collected through calorimetric efficiency measurements and waveform analysis.
3:List of Experimental Equipment and Materials:
Key components include 10 kV SiC MOSFETs, 1200 V SiC MOSFETs, a medium frequency (MF) transformer, and a resonance capacitor. Equipment includes a LeCroy HDO4054A oscilloscope, Pearson current transformers, and differential voltage probes.
4:Experimental Procedures and Operational Workflow:
The converter is tested under various load conditions to measure efficiency and power density. The modulation scheme's robustness is verified by testing its response to changes in switching frequency and phase shift.
5:Data Analysis Methods:
Efficiency is measured calorimetrically, and loss distribution is analyzed. Waveforms are analyzed to confirm ZVS operation.
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