研究目的
To use a super photo-base generator to catalyze Michael-addition and sol-gel reactions concurrently for developing organic-inorganic hybrid coatings, aiming to overcome limitations of traditional UV-curable coatings like oxygen inhibition and volume shrinkage.
研究成果
Super photo-base generator CGI-90 effectively catalyzes Michael-addition, anionic polymerization, and sol-gel reactions concurrently, enabling the development of organic-inorganic hybrid coatings with tunable properties. These coatings offer technical and environmental benefits, such as reduced oxygen inhibition and elimination of conventional reactive diluents, with potential applications in advanced coatings and additive manufacturing.
研究不足
The study may have limitations in scalability for industrial applications, potential variability in cure times, and the need for further optimization of formulation ratios for enhanced performance.
1:Experimental Design and Method Selection:
The study designed coatings using a super photo-base generator (CGI-90) to initiate Michael-addition and sol-gel reactions upon UV exposure. Methods included synthesis of acetoacetate functional compounds and urethane acrylate, formulation of coating compositions, and characterization using FTIR and mechanical tests.
2:Sample Selection and Data Sources:
Samples included synthesized acetoacetate compounds (e.g., TMP-AA, HD-AA), commercial acrylates (e.g., TMPTA, HDDA), organo-silane (Gelest 6487), and PBG (CGI-90). Data were sourced from FTIR spectra and mechanical property tests.
3:0). Data were sourced from FTIR spectra and mechanical property tests. List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: Equipment: Bruker-Tensor 27 FTIR spectrometer, Bruker Hyperion ATR analyzer, Fusion UV curing equipment with H-bulb, CAP 2000+ viscometer. Materials: t-butyl acetoacetate, various acrylates, alcohols, organo-silane, polyisocyanate, catalysts, and solvents.
4:Experimental Procedures and Operational Workflow:
Synthesized acetoacetate compounds and urethane acrylate; prepared coating compositions; applied coatings on steel panels; cured with UV exposure; characterized using FTIR for cure extent and mechanical tests for properties; measured viscosity with viscometer.
5:Data Analysis Methods:
Used peak intensity ratio analysis in FTIR for acrylate and acetoacetate conversion; applied ASTM standards for mechanical properties; viscosity data analyzed using viscometer measurements.
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FTIR Spectrometer
Tensor 27
Bruker
Used for infrared spectroscopy of uncured coating compositions.
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ATR Analyzer
Hyperion
Bruker
Used for characterizing cured coating compositions.
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UV Curing Equipment
Fusion UV with H-bulb
Fusion
Used for UV exposure to cure coatings.
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Viscometer
CAP 2000+
Brookfield Engineering Lab.
Used for measuring viscosity of coating compositions.
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Photo-Base Generator
CGI-90
BASF
Used to initiate Michael-addition and sol-gel reactions upon UV exposure.
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Organo-Silane
Gelest 6487
Gelest
Used as a source of silane functional groups for sol-gel reactions.
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Polyisocyanate
Desmodur N3800
Covestro
Used in the synthesis of urethane acrylate.
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Catalyst
Dibutyltin Dilaurate
Sigma Aldrich
Used as a catalyst for urethane acrylate synthesis.
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Photo-Sensitizer
2-Isopropylthioxanthone
Sigma Aldrich
Used to enhance the efficiency of CGI-90.
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