研究目的
Development of graphitic domains in 3D interconnected highly porous carbon foams with macro/meso/microporosity to obtain high electrical conductive carbon foams through facile pyrolysis of P(AN-co-DVB) polyHIPE at relative low temperature of 900 °C for encapsulation of phase change materials with high efficiency in electro/photo-to-thermal energy conversion.
研究成果
The pyrolysis of stabilized P(AN-co-DVB) foams at 900°C produced carbon foams with high surface area, electrical conductivity, and graphitic domains, suitable for encapsulating phase change materials. The composites exhibited high latent heat, stability over 200 cycles, and efficient electro/photo-to-thermal energy conversion (up to 85% and 91% efficiencies), demonstrating potential for thermal energy storage applications.
研究不足
The study uses specific polymeric precursors and pyrolysis conditions, which may limit generalizability to other materials or temperatures. The energy conversion efficiencies are measured under controlled lab conditions and may vary in real-world applications. Scalability of the synthesis method for mass production is not extensively addressed.
1:Experimental Design and Method Selection:
The study involved synthesizing poly(acrylonitrile-co-divinylbenzene) (P(AN-co-DVB)) foams via high internal phase emulsion (HIPE) method, followed by stabilization and pyrolysis at 900°C under nitrogen to produce carbon foams. These were used to encapsulate phase change materials (paraffin and polyethylene glycol) via vacuum infiltration. Characterization included structural, thermal, and electrical analyses to assess properties and energy conversion efficiencies.
2:Sample Selection and Data Sources:
Samples included P(AN-co-DVB) foams with and without porogenic solvent (1,2-dichlorobenzene), resulting in CF1 and CF2 carbon foams after pyrolysis. Phase change materials were paraffin (PA) and polyethylene glycol (PEG)
3:List of Experimental Equipment and Materials:
60 Poly(acrylonitrile-co-divinylbenzene) foams, paraffin, polyethylene glycol, nitrogen gas for pyrolysis, and various chemicals from Merck Co. and others. Equipment: X-ray diffractometer (X'Pert Pro MPD, Philips), FTIR spectrometer (Spectrum 100, PerkinElmer), nitrogen sorption analyzer (Belsorb system), XPS (Sigma probe, VG Scientifics), Raman spectrometer (Takram micro Raman, Teksan), SEM (TESCAN VEGA// XMU), four-point probe for electrical conductivity, DSC (DSC-Q1000, TA Instruments and Q2000, TA Instruments), HR-TEM (JEM-2100, JEOL), thermal cycler (TCS110, NAMAGO), data acquisition system (Advantech USB-4718), infrared camera (Ti27, Fluke), DC power supply.
4:Experimental Procedures and Operational Workflow:
HIPE preparation with aqueous and organic phases, polymerization at 60°C for 24h, drying, extraction, stabilization at 240°C for 8h, pyrolysis at 900°C for 2h under N2. PCM encapsulation by melting PCMs, immersing carbon foams, solidifying, and removing excess. Characterization steps as per equipment specifications, including cycling tests and efficiency measurements.
5:PCM encapsulation by melting PCMs, immersing carbon foams, solidifying, and removing excess. Characterization steps as per equipment specifications, including cycling tests and efficiency measurements. Data Analysis Methods:
5. Data Analysis Methods: Data analyzed using techniques such as BET for surface area, BJH for pore size distribution, DSC for thermal properties, Raman for graphitization, and calculations for encapsulation ratios and energy conversion efficiencies using specified equations.
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HR-TEM microscope
JEM-2100
JEOL
Microstructural analysis via high-resolution transmission electron microscopy
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Infrared camera
Ti27
Fluke
Recording heat transfer capability via infrared imaging
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FTIR spectrometer
Spectrum 100
PerkinElmer
Obtaining infrared spectra for chemical analysis
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X-ray diffractometer
X'Pert Pro MPD
Philips
Recording XRD patterns for structural analysis
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Nitrogen sorption analyzer
Belsorb system
Measuring nitrogen sorption isotherms at 77 K for surface area and pore analysis
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XPS instrument
Sigma probe
VG Scientifics
Performing X-ray photoelectron spectroscopy for elemental analysis
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Raman spectrometer
Takram micro Raman
Teksan
Conducting Raman spectroscopy for graphitization analysis
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SEM microscope
TESCAN VEGA// XMU
TESCAN
Obtaining SEM micrographs for morphological analysis
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DSC instrument
DSC-Q1000
TA Instruments
Measuring thermal properties and heat capacity
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DSC instrument
Q2000
TA Instruments
Measuring heat capacity
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Thermal cycler
TCS110
NAMAGO
Subjecting samples to heating/cooling cycles for stability testing
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Data acquisition system
USB-4718
Advantech
Recording temperature variations during cycling tests
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DC power supply
Applying voltage for electric-to-thermal conversion efficiency measurements
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