研究目的
To address the increasing importance of power dissipation and thermal management in semiconductor devices by designing and implementing a versatile thermal test vehicle for simulating thermal loads, evaluating cooling solutions, and supporting thermal-aware design throughout the chip development cycle.
研究成果
The next-generation thermal test vehicle is highly flexible and programmable, enabling applications in chip floor-planning, package development, and customer use case evaluations. It provides accurate thermal data for mitigating thermal risks in power-intensive chips, with demonstrated results in various scenarios including IoT FPGA applications.
研究不足
The accuracy of temperature readout is +/-2°C across 30°C to 125°C, with potential for +/-1°C in controlled samples. The system requires proper thermal dissipation and cooling to prevent overheating. It is limited to the specific chip architecture and may not cover all possible thermal scenarios.
1:Experimental Design and Method Selection:
The study involves designing a semiconductor chip with on-chip heating elements and temperature sensors, using a 4-bank architecture with sectors containing resistors, diodes, and ring-oscillators for heat generation and sensing. Digitization of analog signals is employed for simplified data acquisition.
2:Sample Selection and Data Sources:
The chip is fabricated using 0.18um technology and assembled in a flip-chip package. Silicon data is collected from the chip under various programmed heat profiles.
3:18um technology and assembled in a flip-chip package. Silicon data is collected from the chip under various programmed heat profiles.
List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: The chip itself, a simple and inexpensive tester for programming and measurement, external heating sources for calibration, and various package types and cooling solutions for evaluation.
4:Experimental Procedures and Operational Workflow:
The process includes calibration by heating the packaged unit to thermal equilibrium and creating a look-up table, heat programming by setting power levels in sectors, and sensing temperature using digitized outputs. Software controls the programming and data readout.
5:Data Analysis Methods:
Temperature data is analyzed to plot spatial and temporal profiles, compare with simulation results, and evaluate thermal behavior under different conditions.
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