研究目的
To develop robust multifunctional antire?ection coatings for photovoltaic modules that resist humidity, abrasion, and dust accumulation while maintaining optical and mechanical properties.
研究成果
The dual precursor-derived AR coatings exhibit excellent humidity, abrasion, and dust resistance with minimal optical degradation. They significantly improve photovoltaic performance in mini-modules and reduce degradation from dust. The approach enables multifunctional coatings suitable for harsh environments, with potential for further functionalities like anti-fingerprint and anti-icing.
研究不足
The study focused on specific precursors (MTES and TEOS) and their ratios; other precursors or conditions were not explored. The dust resistance test used a specific type of dust (hydrated magnesium silicate), which may not represent all environmental conditions. Long-term outdoor durability beyond accelerated tests was not verified.
1:Experimental Design and Method Selection:
A dual precursor modi?cation/hybridization process using methyltriethoxysilane (MTES) and tetraethylorthosilicate (TEOS) with hollow silica nanospheres (HSNs) was employed to create AR coatings. The sol-gel method was used for synthesis, with careful control of precursor ratios and reaction conditions to balance hydrophobicity, mechanical strength, and optical properties.
2:Sample Selection and Data Sources:
Low iron glass, silicon, and aluminum substrates were used for coating. Crystalline silicon mini-modules were fabricated for photovoltaic performance evaluation. Dust particles from a test chamber were used for dust resistance tests.
3:List of Experimental Equipment and Materials:
Materials included poly(acrylic acid), TEOS, MTES, ammonium hydroxide, ethanol, hydrochloric acid, and ultrapure water. Equipment included TEM (JEOL JEM2100), spectroscopic ellipsometer (M2000-DI, J.A. Woollam Co.), UV-Vis-NIR spectrophotometer (Lambda 950, Perkin-Elmer), SEM (Hitachi S-4800), FTIR (Nicolet 6700, Thermo), contact angle system (OCA 20, Dataphysics), HAST chamber (PC-422R8, Hirayama), wet abrasion scrub tester (JTX-II, Pushen), solar simulator (Wacom WXS-220 S-L2), and dust test chamber (MR-H5B, ESON).
4:Experimental Procedures and Operational Workflow:
HSN sols were synthesized via a modi?ed St?ber method. MTES was added to HSN sols at varying molar ratios to form MHSN sols, followed by TEOS addition to form TMHSN sols. Coatings were applied by dip-coating on substrates and annealed. Mini-modules were encapsulated with EVA and glass. Tests included TEM, ellipsometry, transmittance measurements, contact angle, HAST, abrasion tests, I-V measurements, and dust settling/removal tests.
5:Data Analysis Methods:
Refractive indices were extracted using a Cauchy model from ellipsometry data. Transmittance spectra were analyzed for average and maximum values. Statistical analysis of photovoltaic parameters (Jsc, PCE, Voc, FF) was performed. Degradation rates were calculated from pre- and post-test measurements.
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UV-Vis-NIR Spectrophotometer
Lambda 950
Perkin-Elmer
Recording transmission spectra
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Scanning Electron Microscope
S-4800
Hitachi
Observing surface morphology of coatings
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Fourier Transform Infrared Spectrometer
Nicolet 6700
Thermo
Recording infrared spectra to analyze chemical groups
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Transmission Electron Microscope
JEM2100
JEOL
Observing the morphology and structure of sols and coatings
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Spectroscopic Ellipsometer
M2000-DI
J.A. Woollam Co.
Measuring refractive indices of thin films
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Optical Contact Angle System
OCA 20
Dataphysics
Measuring water contact angles
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Highly-Accelerated Temperature and Humidity Stress Test Chamber
PC-422R8
Hirayama
Evaluating humidity resistance of coatings
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Wet Abrasion Scrub Tester
JTX-II
Pushen
Assessing abrasion resistance of coatings
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Steady-State Dual-Beam Solar Simulator
WXS-220 S-L2
Wacom
Measuring photocurrent-voltage curves of solar modules
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Sand and Dust Test Chamber
MR-H5B
ESON
Evaluating dust resistance of coatings
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