研究目的
To investigate the effect of slip casting process and the annealing before and after sintering to achieve a transparent MgAl2O4.
研究成果
Slip casting with optimized conditions (1 wt% dispersant, 48 h milling) successfully produced MgAl2O4 green bodies. Pre-annealing at 900°C for 2 h before sintering improved transparency by reducing carbon to near 0.05%, achieving over 70% transmission in mid-IR. Post-annealing at 1200°C for 5 h also enhanced transparency but pre-annealing was more effective in the visible region.
研究不足
The study is limited to specific annealing temperatures and times, and the use of graphite die in SPS may introduce carbon contamination. Grain growth and porosity issues were noted, which could affect transparency.
1:Experimental Design and Method Selection:
The study used slip casting for green body formation and spark plasma sintering (SPS) for densification, with pre- and post-annealing treatments to remove carbon impurities and improve transparency. Viscosity measurements optimized slurry preparation.
2:Sample Selection and Data Sources:
Stoichiometric MgAl2O4 powder (Sp150) with specific particle size and purity was used. Samples were prepared via slip casting and subjected to annealing at various temperatures and times.
3:List of Experimental Equipment and Materials:
Equipment included a rotary viscometer (Model LVDVII; Brookfield), SPS system (SPS1050; SPS Syntex Inc.), FESEM (Mira 3-XMU), CHNS-O Elemental Analyzer (ECS 4010), SHIMADZU 8400S for IR transmission, and SHIMADZU UV-NIR Spectrophotometer (UV3100) for visible transmission. Materials included MgAl2O4 powder, deionized water, dispersant (Dolapix CE64), alumina balls, graphite die, carbon papers, and diamond pastes.
4:Experimental Procedures and Operational Workflow:
Slurry was prepared with optimized dispersant and milling time, slip cast into molds, dried, and annealed pre- or post-sintering. Sintering was done at 1400°C under vacuum and pressure. Samples were polished for optical measurements.
5:Data Analysis Methods:
Viscosity was measured with a viscometer, carbon content with CHNS analyzer, microstructure with FESEM, phase analysis with XRD, and optical transmission with spectrophotometers.
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SHIMADZU 8400S
8400S
SHIMADZU
Measuring in-line transmission of light in the IR region for optical property analysis.
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SHIMADZU UV-NIR Spectrophotometer
UV3100
SHIMADZU
Measuring in-line transmission of light in the visible region for optical property analysis.
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rotary viscometer
LVDVII
Brookfield
Measuring the viscosity of the slurry under different shear rates to optimize dispersant amount and milling time.
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SPS system
SPS1050
SPS Syntex Inc.
Sintering the samples under vacuum and pressure to achieve densification.
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FESEM
Mira 3-XMU
Examining grain size and porosity of the sintered and annealed samples.
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CHNS-O Elemental Analyzer
ECS 4010
Measuring the amount of carbon, hydrogen, nitrogen, and sulfur in the samples to assess contamination levels.
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MgAl2O4 powder
Sp150
Alhaji
Used as the starting material for preparing the slurry and green bodies via slip casting.
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dispersant
Dolapix CE64
Zschimmer & Schwarz
Added to the slurry to prevent agglomeration of powder particles and achieve stable suspension.
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