研究目的
To produce crystalline, continuous, Sb2S3 optical coatings with uniform thickness for use as photovoltaic absorbers by ultrasonic spraying on planar glass/ITO/TiO2 substrates, followed by post-deposition treatment, and to study the effects of deposition temperature, precursor molar ratio, and thermal treatment temperature on the structure, morphology, and optical properties.
研究成果
Uniform, pinhole-free polycrystalline Sb2S3 coatings with controlled properties were successfully produced using a two-step ultrasonic spray and vacuum annealing process, making them suitable for solar cell applications. Optimal conditions involve Sb/S 1:3 ratio, deposition at 200-210 °C, and annealing at 170 °C.
研究不足
The study is limited to specific deposition and treatment conditions; very thin layers may affect EDX accuracy; potential for minor phases like Sb2O3 not conclusively detected; scalability and long-term stability not fully addressed.
1:Experimental Design and Method Selection:
A two-stage process involving ultrasonic spray pyrolysis in air to deposit amorphous Sb2S3 layers, followed by vacuum thermal treatment for crystallization. The method is based on chemical reactions between SbCl3 and thiourea in methanol solution.
2:Sample Selection and Data Sources:
Glass/ITO/TiO2 substrates were used. Sb2S3 layers were deposited from methanolic solutions of SbCl3 and thiourea at specific molar ratios (Sb/S 1:3 and 1:6) and deposition temperatures (200, 210, 220 °C).
3:List of Experimental Equipment and Materials:
Substrates (soda-lime glass coated with ITO from ZSW), chemicals (SbCl3, thiourea, methanol from Sigma-Aldrich), ultrasonic spray system, vacuum furnace, characterization equipment including SEM, EDX, Raman spectrometer, XRD, UV-VIS-NIR spectrophotometer.
4:Experimental Procedures and Operational Workflow:
Substrates were cleaned and prepared. Solutions were sprayed ultrasonically at set temperatures for specified times. Some samples underwent vacuum thermal treatment at 170, 200, or 250 °C for 5 minutes. Characterization was performed using various spectroscopic and microscopic techniques.
5:Data Analysis Methods:
Data from SEM, EDX, Raman, XRD, and optical spectroscopy were analyzed to determine morphology, composition, crystal structure, and optical properties. Crystallite sizes were calculated using the Scherrer equation, and band gaps were determined from Tauc plots.
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SEM
Zeiss HR FESEM Ultra 55
Zeiss
Scanning electron microscopy for surface and cross-sectional morphology imaging
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EDX spectrometer
Bruker ESPRIT 1.8
Bruker
Energy dispersive X-ray spectroscopy for elemental composition analysis
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XRD diffractometer
Rigaku Ultima IV
Rigaku
X-ray diffraction for phase composition and crystal structure analysis
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UV-VIS-NIR spectrophotometer
Jasco V-670
Jasco
Optical transmittance and reflectance measurements
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Thiourea
SC(NH2)2
Sigma-Aldrich
Precursor for Sb2S3 deposition
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Raman spectrometer
Horiba Jobin Yvon Labram HR 800
Horiba Jobin Yvon
Micro-Raman measurements for vibrational mode analysis
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ITO coated glass
25 ??sq?1
ZSW
Substrate for thin film deposition
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SbCl3
Sigma-Aldrich
Precursor for Sb2S3 deposition
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Methanol
Sigma-Aldrich
Solvent for precursor solutions
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