研究目的
To rapidly fabricate stable super-hydrophobic aluminum surfaces with excellent self-cleaning, stability, and corrosion resistance using a hybrid method of laser ablation and chemical modification to overcome the limitations of long processing times and poor durability in ambient air.
研究成果
The hybrid method successfully fabricates super-hydrophobic aluminum surfaces rapidly (within hours) with high water contact angles (up to 160.6°), low rolling angles (3.0°), excellent self-cleaning, chemical stability in acidic/alkaline solutions, and improved corrosion resistance. The combination of laser-induced hierarchical structures and AC-FAS chemical modification is key to achieving these properties, offering a promising, low-cost technique for industrial applications.
研究不足
The study is limited to aluminum material; applicability to other metals or materials is not verified. The process may require optimization for different environmental conditions or industrial scales. Long-term stability beyond one year was not tested, and the method's cost-effectiveness for mass production needs further evaluation.
1:Experimental Design and Method Selection:
The study uses a hybrid approach combining nanosecond laser ablation to create hierarchical micro/nano structures on aluminum surfaces, followed by chemical modification with AC-FAS to reduce surface free energy and achieve super-hydrophobicity. The rationale is to combine physical texturing and chemical treatment for rapid and stable surface properties.
2:Sample Selection and Data Sources:
1060 aluminum sheets (99.6% purity) cut into 20 mm × 20 mm samples were used. AC-FAS and other chemicals were purchased from suppliers.
3:6% purity) cut into 20 mm × 20 mm samples were used. AC-FAS and other chemicals were purchased from suppliers. List of Experimental Equipment and Materials:
3. List of Experimental Equipment and Materials: Equipment includes a nanosecond Ytterbium pulsed fiber laser system (IPG photonics), SEM (FEI Quanta 250 FEG), stylus profilers (Bruker Dektak), white light confocal microscope (Zeiss CSM700), EDS (Oxford instruments X-Max 80), XPS (Thermo Fisher Scientific Escalab 250Xi), high-speed camera (NAC HX-3E), contact angle instrument (AST VCA optima), and electrochemical workstation (CHI660D). Materials include aluminum sheets, AC-FAS, ethanol, acetone, sodium chloride, hydrochloric acid, sodium hydroxide, and distilled water.
4:Experimental Procedures and Operational Workflow:
Samples were polished and cleaned, then laser ablated with varying pitches (40-150 μm). After laser treatment, samples were washed and immersed in AC-FAS/ethanol solution for 2 hours, followed by drying. Wettability, morphology, chemistry, and corrosion resistance were characterized using the listed equipment.
5:Data Analysis Methods:
Data were analyzed using statistical methods for contact angle measurements, SEM and microscopy for morphology, EDS and XPS for chemistry, and Tafel extrapolation for corrosion parameters.
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Scanning Electron Microscopy
Quanta 250 FEG
FEI
Used for surface morphology characterization.
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stylus profilers
Dektak
Bruker
Used to obtain 3D profile and surface roughness.
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white light confocal microscope
CSM700
Zeiss
Used to obtain 3D profile and surface roughness.
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Energy-dispersive Spectroscopy
X-Max 80
Oxford instruments
Used to analyze surface chemistry.
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X-ray Photoelectron Spectroscopy
Escalab 250Xi
Thermo Fisher Scientific
Used to analyze surface chemistry.
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nanosecond Ytterbium pulsed fiber laser system
IPG photonics
Used for laser ablation to create hierarchical micro/nano structures on aluminum surfaces.
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high-speed video camera
HX-3E
NAC
Used for recording bouncing experiments.
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contact angle instrument
VCA optima
AST
Used for measuring static water contact angle and rolling angle.
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electrochemical workstation
CHI660D
Used for potentiodynamic polarization tests to evaluate corrosion resistance.
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Saturated Calomel Electrode
Used as reference electrode in electrochemical tests.
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platinum electrode
Used as counter electrode in electrochemical tests.
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