研究目的
To investigate the relationship between reactive gas (CH4) flow rate and the microstructural, optical, and electrical properties of silicon carbide coatings with the same thicknesses, and to demonstrate how these properties can be tailored by modifying Si and C concentrations.
研究成果
The study successfully deposited homogeneous, dense amorphous SiC films with tailored properties by varying CH4 flow rate. Key findings include a wide range of transmittance (0% to 85%), band gap increase from 1.7 to 2.7 eV, conductivity decrease, and activation energy increase with higher carbon content. The results show that optical and electrical properties can be customized for applications like reflective/antireflective coatings and electronic devices, with recommendations for future work on broader parameter ranges and mechanistic studies.
研究不足
The study is limited to amorphous SiC films deposited by reactive DC magnetron sputtering; it does not cover crystalline films or other deposition methods. The CH4 flow rate range is from 5% to 50%, and properties are evaluated only for films of approximately 1250 nm thickness. Potential areas for optimization include extending to higher temperatures or other reactive gases, and further investigating the mechanisms behind property changes.
1:Experimental Design and Method Selection:
The study used reactive DC magnetron sputtering to deposit amorphous SiC thin films on Si and glass substrates, with CH4 as the reactive gas. The method was chosen for its simplicity, high deposition rates, and industrial acceptance. The composition was varied by changing CH4 flow rates from 1 to 10 cm3/min (5% to 50% of total gas flow), and deposition times were adjusted to maintain constant film thicknesses.
2:Sample Selection and Data Sources:
Substrates included Si (100) wafers (n-type, <100> orientation) and soda-lime glass slides. They were pre-cleaned ultrasonically in ethanol. Samples were prepared with different CH4 flow rates to achieve variable SiC compositions.
3:List of Experimental Equipment and Materials:
Equipment included a TSD 350 PCVD hybrid coating machine (HEF, France) for sputtering, a Dektak 150 profilometer (Veeco, USA) for thickness measurements, a Philips PW1140 X-ray diffractometer for phase analysis, a NKD 7000 spectrophotometer (Aquila, UK) for optical measurements, a JEOL 6320 FV FE-SEM for microstructural analysis, INCA EDS (Oxford, UK) for elemental analysis, and Keithley Instruments source meter (Model 2410) and electrometer (Model 6514) for electrical conductivity measurements. Materials included high-purity silicon target (Kurt J. Lesker Company), Ar and CH4 gases (99.999% purity), and substrates from Sigma-Aldrich.
4:999% purity), and substrates from Sigma-Aldrich. Experimental Procedures and Operational Workflow:
4. Experimental Procedures and Operational Workflow: The process involved achieving a base pressure of 1x10-5 Pa, bias etching with Ar plasma, introducing CH4 at specified flow rates, depositing films without external heating at constant bias voltage (50 V), and adjusting deposition times to ensure uniform thickness. Post-deposition, films were characterized for thickness, composition, phase, optical properties, microstructure, and electrical properties.
5:Data Analysis Methods:
Thickness was measured via profilometry; composition via EDS; phase via XRD; optical constants and band gap via spectrophotometry and Tauc method; microstructure via FE-SEM; and electrical conductivity and activation energy via Arrhenius equation analysis using Keithley instruments.
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profilometer
Dektak 150
Veeco
Used to measure the thickness of SiC films deposited on glass substrates.
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field-emission scanning electron microscopy
JEOL 6320 FV
JEOL
Used to examine microstructure and surface morphology of SiC films.
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energy dispersive spectroscopy
INCA
Oxford
Attached to SEM for elemental analysis of SiC films.
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hybrid coating machine
TSD 350 PCVD
HEF
Used for reactive DC magnetron sputtering to deposit SiC thin films.
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X-ray diffractometer
PW1140
Philips
Used for phase analysis of SiC films to confirm amorphous structure.
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spectrophotometer
NKD 7000
Aquila
Used to measure optical transmittance and reflectance of SiC films over 280-1000 nm range.
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source meter
2410
Keithley Instruments
Used for current-voltage characteristics measurements in electrical conductivity tests.
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electrometer
6514
Keithley Instruments
Used alongside source meter for electrical measurements.
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silicon target
Kurt J. Lesker Company
Used as the sputtering target for depositing SiC films.
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substrate
Sigma-Aldrich
Si substrates used for deposition and characterization.
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