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- 2018
- Phase difference method
- UTM
- Crack mouth opening displacement
- FBGs
- Three point bend specimens
- Prenotched concrete
- Plastic optical fiber
- Optoelectronic Information Science and Engineering
- National Institute of Technology, Warangal
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Investigation on the crack fracture mode and edge quality in laser dicing of glass-anisotropic silicon double-layer wafer
摘要: This work puts forward numerical and experimental investigations on laser dicing of glass-anisotropic single-crystal silicon double-layer wafer using laser induced thermal-crack propagation (LITP). A semiconductor continuous wave laser working at the defocusing mode serves as volumetric heat source for glass layer while as surface heat source for silicon layer. Based on the classical fracture theory, a static seam-type crack is introduced under the circumstance of ABAQUS to simulate the crack fracture modes in glass layer as well as silicon layer with crystal planes of (100), (110) and (111) during laser dicing in different dicing directions. In the experiments, processing parameters are kept the same as the simulations and typical dicing directions obtained from simulations are also used. The surface morphologies of crack edges are measured by the optical microscope and surface profiler. Through the comparison of numerical and experimental results it is discovered that for the specific substrate, the evolution of crack edge qualities in different dicing directions and different layers can be interpreted based on the corresponding stress distribution and stress intensity factor (SIF) ratio explicitly. And most important of all, the anisotropy of silicon layer has significant influence on the fracture mode and edge quality of crack in both layers.
关键词: Crack fracture mode,Laser induced thermal-crack propagation,Glass-anisotropic single-crystal silicon double-layer wafer,Crack edge quality,Static seam-type crack
更新于2025-11-21 11:24:58
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Velocity-dependent wear behavior of phosphate laser glass
摘要: Using a reciprocating sliding tribometer, the velocity-dependent wear behaviors of phosphate laser (PL) glass were investigated in dry and humid air. The experimental results show that the velocity dependence of wear in PL glass is very sensitive to the presence of water. In dry air, the velocity-dependent wear of PL glass shows fracture-dominated damage behavior. With increasing velocity, the Hertzian cracks increase ?rst and then tend to saturation. Simultaneously, the material-removal volume also increases ?rst and then keeps almost unchanged. However in humid air, the wear mechanism transforms into tribochemistry-controlled wear process, and almost no crack forms on glass surface for various velocities. With increasing velocity, the stress-enhanced hydrolysis becomes weaker and material-removal volume of PL glass decreases sharply. These results may help understand the surface damage and material removal of phosphate laser glass during machining and serving in various conditions.
关键词: Water,Phosphate glass,Velocity,Crack,Tribochemical wear
更新于2025-11-21 11:18:25
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Scratch resistance and damage mechanism of laser remelted thermally sprayed ceramic coating
摘要: Scratch resistance of plasma sprayed and laser remelted alumina and chromia coatings were assessed under constant and variable load. Failure load and cohesive strength of the coatings increased up to 65% and 94%, respectively upon laser remelting. The scratch wear resistance increased up to 88%. This is attributed to an improvement in hardness, elastic modulus and indentation fracture toughness of the remelted coatings. Upon laser remelting, lamellar microstructure of thermally sprayed coating was transformed into a columnar microstructure. A phase change from γ-alumina to α-alumina also occurred. Principal mechanisms of failure of the coatings were plastic deformation, tensile cracking, and spallation. In both types of coatings, a subsurface crack was found to grow in a direction parallel to the scratch. Propagation of this crack to the surface produced spallation of the coating. In the ball on disc test, the coatings were found to fail by splat delamination and radial cracking. The wear coefficients of the laser remelted chromia and alumina coating, respectively were 80% and 72% lower than those of the as-sprayed coatings.
关键词: radial crack,splat delamination,laser remelting,chromia,scratch wear
更新于2025-11-21 11:18:25
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Study on mechanism of crack propagation of sapphire single crystals of four different orientations under impact load and static load
摘要: Sapphire has a wide range of applications due to its excellent physical properties. Sapphire is a typical anisotropic material, whose parts are usually employed in the complex conditions, including static and dynamic load. The mechanism of crack propagation under different loading conditions has important significance for successful application of sapphire. In this study, impact and static load tests have been performed on the A-plane, C-plane, M-plane and R-plane of sapphire by the high frequency cyclic impact test device, respectively. The force signals applied to sapphire have been obtained under different test conditions. The crack propagation has been analyzed based on the fracture morphology of specimen. It is found that sapphire will quickly crack and break under impact load, and then enter the fatigue stage. In the static load indentation tests, the force applied to sapphire seems to increase linearly with the linear increase of load, but this relationship is not yet linear in the unloading procedure. The crack propagation is affected by the crystal orientation, which leads to different characteristics of the surface morphology of the different crystal orientations sapphire after fracture. So four different models of crack system are proposed for A-plane, C-plane, M-plane and R-plane respectively. In addition, the three-dimensional morphology of sapphire is observed by a white-light interferometer. It seems that the Hertzian cone crack occurs only on the R-plane sapphire after impact load, but it cannot be sure whether the cone crack occurs when impacting A-, C-, and M-planes sapphire.
关键词: Impact load,Static load,Sapphire,Crystal orientations,Crack propagation,Crack system
更新于2025-09-23 15:23:52
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Micromechanical simulation of ferroelectric domain processes at crack tips
摘要: The electromechanical loading situation at cracks in ferroelectric ceramics is essentially affected by domain switching. Under high electrical and/or mechanical external fields, the state of polarization and remanent strains is substantially changed at the crack tip. These irreversible dissipative processes influence the fracture toughness of the cracked ferroelectric material. In the present paper, the micromechanical domain switching processes at the crack tip are studied by numerical simulation and compared with the in situ experimental results obtained by Jones et al. (Acta Mater 55(16):5538–5548, 2007) using X-ray diffraction analyses in synchrotron. Main attention is payed to the spatial distribution of preferred domain orientation in a mechanically loaded compact tension specimen made of a soft tetragonal lead zirconate titanate ceramics. It is found that the mechanically induced favored domain orientation distribution depends on position within the plane of the CT specimen and correlates with projected deviatoric stresses and strains. Some issues concerning shortcomings in the experimental and simulation results are raised and discussed. The outcome of this type of simulations forms the basis for more realistic fracture mechanical evaluations in future.
关键词: Domain switching,Crack tip,Ferroelectric/piezoelectric materials,Fracture,Process zone
更新于2025-09-23 15:23:52
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Crack Restraining Methods and their Effects on the Microstructures and Properties of Laser Cladded WC/Fe Coatings
摘要: Laser cladded WC/Fe coatings have the advantages of low cost and high abrasion wear resistance. However, cracks always appear in WC/Fe coatings, which limits their industrial application. In this paper, the co-effects of the re-melting process, heat treatments, and amount of Co element on the cracking susceptibility, microstructures, and mechanical properties of WC/Fe laser cladding coatings were studied. Experimental results show that re-melting process is helpful to improve the surface quality of the coating and to reduce the cracking susceptibility. The hardness of the coating decreases slightly but distributes more uniformly. Cracks in the coating can be inhibited effectively by preheating the substrate to 250 ?C and maintaining the temperature during the laser cladding process, as well as applying an annealing treatment at 300 ?C for 1 h. Heat treatment also results in a slight decrease in the hardness. Crack initiation cannot be restrained completely by applying the above two methods when laser cladding a big area of coating. On the basis of the above two methods, addition of Co element to the coating can further improve its toughness and decrease the crack susceptibility. Crack-free WC/Fe coating can be manufactured when 8% Co is added, and its wear resistance is much better than that of the hardened medium steel, especially when the wear time is long.
关键词: Laser Cladding,mechanical properties,microstructures,WC/Fe coating,crack restraining methods
更新于2025-09-23 15:23:52
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Methodology for diagnosing crack patterns in masonry structures using photogrammetry and distinct element modeling
摘要: Understanding the causes of damages on existing structures can augment preservation, renovation, and rehabilitation efforts. The aim of this work is to outline a method for diagnosing the most probable causes of cracks on existing structures using a combination of photogrammetry and distinct element modeling (DEM). Five experimental, masonry walls were constructed and cracked; the state of the wall before and after cracking was recorded using photogrammetry. Using distinct element modeling, each test wall was subjected to a variety of loading conditions including the same load case which was used to crack the wall during experimental testing. The crack patterns in the simulations were compared to the experimental crack patterns using a combined qualitative and quantitative method. The simulation which most closely reflected the existing damage patterns was selected as the most probable cause of the damages. For each of the test walls, the real simulated load had the closest fractional distance to the existing damage patterns captured by photogrammetry. This method was then applied to diagnose possible causes of cracking on a foundation wall in the Baptistery of San Giovani in Florence, Italy.
关键词: Distinct element modeling,Masonry,Building pathology,Diagnosis,Crack propagation,Photogrammetry
更新于2025-09-23 15:23:52
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Fracture behavior of carbon fiber reinforced polymer composites: An optical study of loading rate effects
摘要: Crack initiation and growth in single-edge notched unidirectional T800s/3900-2 CFRP laminates are studied under stress wave and quasi-static loading conditions. An optical technique called reflection-mode Digital Gradient Sensing is also extended to study fracture mechanics of CFRP by using it in conjunction with ultrahigh-speed photography to perform full-field measurement of crack-tip deformations in the pre- and post-crack initiation regimes. DGS is capable of measuring two orthogonal surface slopes in the crack-tip vicinity as angular deflection of light rays. A method for extracting crack-tip parameters - the instantaneous crack speed and stress intensity factor (SIFs) histories - associated with the stationary and propagating cracks using measured surface slopes is presented. The effect of fiber orientation in the range 0°-60° relative to the initial notch and two loading rates are investigated. Nominally mode-I fracture occurs when the fiber orientation is 0° whereas mixed-mode fractures ensue in others. Besides crack initiation occurrence at higher loads as fiber orientation increases, the SIF histories imply strong fiber bridging at low fiber orientations under quasi-static conditions. Furthermore, this CFRP shows significant loading rate dependence during crack growth. Unlike stress wave loading conditions, an increasing crack growth resistance immediately after crack initiation is seen under quasi-static conditions.
关键词: Carbon fiber reinforced plastics,Loading rate effects,Crack growth behavior,Dynamic fracture,Digital Gradient Sensing
更新于2025-09-23 15:23:52
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Numerical and experimental investigation of damage severity estimation using Lamb wave–based imaging methods
摘要: In this article, estimation of crack size, shape, and orientation was investigated numerically and experimentally using Lamb waves. A hybrid global–local approach was used in conjunction with the imaging methods for the numerical simulation. The hybrid global–local approach allowed fast and efficient prediction of scattering wave signals for Lamb wave interaction with crack from various incident directions. The simulation results showed the directionality effect of the scattering wave signals and suggested an optimum transmitter–sensor configuration. Two imaging methods were used: one involves the synthetic time reversal concept and the other involves Gaussian distribution function. Both imaging methods show very good agreement during simulations. Experiments were designed and conducted based on the simulated results. A network of eight piezoelectric wafer active sensors was used to capture the scattering waves from the crack. Both the pitch-catch and pulse-echo experimental modes were used. The directionality effect of incident Lamb waves on the imaging results was studied. The effect of summation, multiplication, and combined algorithms for each imaging method was studied. It was found that both methods can successfully predict the crack size and orientation. An attempt was made to use these imaging methods for detecting and sizing smaller sized damage (1- to 3-mm-diameter hole). It was found that these methods can successfully localize the hole, but size estimation was a bit challenging because of the smaller dimensions. The scattering waves for various hole sizes were studied.
关键词: synthetic time reversal,crack sizing,Structural health monitoring,wave propagation,scattering waves
更新于2025-09-23 15:23:52
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Application of the hybrid complex variable method to the analysis of a crack at a piezoelectric-metal interface
摘要: A plane strain problem for an electrically conducting interface crack between linear transversely isotropic piezoelectric and isotropic elastic conductor materials under remote mechanical loading is considered. The attention is focused on a hybrid complex variable method which combines the Stroh formalism for piezoelectric materials with the Muskhelishvili formalism for conducting isotropic elastic materials. This method is illustrated in detail for the open crack model and the contact zone crack model. Using special presentations of mechanical quantities via sectionally analytic functions, a combined Dirichlet–Riemann and Hilbert boundary value problem is formulated and solved analytically. Stress intensity factors as well as the crack tip energy release rate are found in a clear analytical form. Furthermore, transcendental equations for the determination of the realistic contact zone length and the location of the first interpenetration point have been obtained. A significant influence of the external mechanical loading on the crack opening and the stresses as well as the contact zone and interpenetration region lengths is observed. The dependencies of the mentioned values on the intensities of the mechanical loading are presented in tables and associated diagrams.
关键词: electrically conducting interface crack,Piezoelectric-metal joint,contact zone,complex variable method
更新于2025-09-23 15:23:52